G3500 Engines Caterpillar


Turbocharger - Remove

Usage:

G3508 2TJ

Removal Procedure

Start By:

  1. Remove the exhaust elbow.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.




    Illustration 1g00579878

  1. Remove two bolts (2) from the oil supply line on top of turbocharger (4). Remove the oil line and the gasket.

  2. Disconnect water line (1).

  3. Loosen two hose clamps (3).


    Illustration 2g00579887

  4. Remove two bolts (6) from the oil drain tube on the bottom of turbocharger (4). Remove the oil drain tube and the gasket.

  5. Disconnect water line (5).


    Illustration 3g00579890
    View below the turbocharger

  6. Remove clip (7) and two bolts (8) from the oil drain tube that is below turbocharger (4).


    Illustration 4g00601109

  7. Attach a suitable lifting device to turbocharger (4).

  8. Remove four mounting bolts (9) from turbocharger (4).

  9. Remove turbocharger (4) and the gasket. Use a pry bar on outlet (10) from turbocharger (4) to the aftercooler, if necessary.

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