New LADAR Harness Assembly now Available for Certain R1600G Load Haul Dump Machines {1408, 1439} Caterpillar


New LADAR Harness Assembly now Available for Certain R1600G Load Haul Dump Machines {1408, 1439}

Usage:

R1600G 9PP
Load Haul Dump
R1600G (S/N: 9PP1-UP; 9YZ1-UP)
Machine Control and Guidance Products
MINEGEM (S/N: MXX1-UP)

Description Of Change: A new LADAR harness assembly is now available for machines fitted with CAT Command for Underground. Reposition the existing 393-5421 Sensor Harness As and install with the new 547-2609 Harness As, to improve service life of the LADAR electrical connection.

Adaptable To: The changes are adaptable to the above serial numbered machines, which have CAT Command for Undergroundinstalled.

------ WARNING! ------

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.


Table 1
Parts Required 
Qty  Part Number  Part Description 
033-8248  Clip 
130-5300  Clip 
204-2281  Cable Strap 
204-8000  Cable Tie Mounting 
547-2609  Harness As 
5S-7379  Bolt 
8T-4896  Hard Washer 
To install a new 547-2609 Harness As to the front and rear LADARS, refer to the following instructions.

Front LADAR



    Illustration 1g06265056
    Front LADAR assembly
    (1) Link
    (2) Harness assembly
    (3) Plug connector
    (4) Connector
    (5) Connector

  1. Disconnect plug connector (3).

  2. Remove harness assembly (2) from support links (1). Do not disconnect connector (4) or connector (5).


    Illustration 2g06266159
    Front LADAR Plate
    (A) 3/8 - 16 UNC
    (B) 30 mm (1.18 inch)
    (C) 30 mm (1.18 inch)
    (6) Plate

  3. Drill and tap hole (A) in plate (6).


    Illustration 3g06265433
    Front LADAR assembly
    (2) Harness assembly
    (4) Connector
    (5) Connector
    (6) Plate
    (7) 204-8000 Cable Tie Mounting
    (8) 204-2281 Cable Strap
    (9) 8T-4896 Hard Washer
    (10) 5S-7379 Bolt
    (11) 130-5300 Clip
    (12) 547-2609 Harness As

  4. Install Clip (11) to plate (6), with Hard Washer (9), and Bolt (10).

  5. Install Cable Tie Mounting (7) to plate (6), with Hard Washer (9), and Bolt (10).

  6. Position harness assembly (2) as shown on Illustration 3. Secure to Cable Tie Mounting (7) using Cable Strap (8).

  7. Install Harness As (12) to Clip (11). Connect both ends of Harness As (12).

Rear LADAR



    Illustration 4g06265435
    Rear LADAR assembly
    (1) Link
    (2) Harness assembly
    (3) Plug connector
    (4) Connector
    (5) Connector

  1. Disconnect plug connector (3).

  2. Remove harness assembly (2) from support links (1). Do not disconnect connector (4) or connector (5).


    Illustration 5g06265437
    Rear LADAR assembly
    (2) Harness assembly
    (4) Connector
    (5) Connector
    (13) Hard washer
    (14) Bolt
    (15) 033-8248 Clip
    (16) Plate

  3. Install Clip (15) to plate (16), with existing hard washer (13), and existing bolt (14).

  4. Position end of harness assembly (2) through hole in plate (16). Refer Illustration 5. Install harness assembly (2) to Clip (15).


    Illustration 6g06265438
    View behind the rear LADAR assembly
    (2) Harness assembly
    (11) 130-5300 Clip
    (12) 547-2609 Harness As
    (16) Plate
    (17) Hard washer
    (18) Bolt

  5. Install Clip (11) to plate (16), with existing hard washer (17), and bolt (18).

  6. Install Harness As (12) to Clip (11). Connect both ends of Harness As (12).

  7. Install extra 204-2281 Cable Straps to available links to further secure harnesses.

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