1997/10/06 Caterpillar


Proper Welding Procedure On Machines And Engines With Electronic Controls{1400}

Usage:


All Machines And Engine Applications With Electronic Controls

SUPPLEMENT: NOVEMBER 3, 1997

Service Magazine; October 6, 1997; Page 44; "Proper Welding Procedure On Machines And Engines With Electronic Controls".

Disregard this article and see Service Magazine SEPD0389, Article 15, Page 14 with the same title.

--------------- END SUPPLEMENT ---------------

Proper welding procedures are necessary to avoid damage to electronic controls. The Following steps should be complied with when welding on any machine or engine with electronic controls.

1. Turn off the engine and put the key start switch in the off position.

2. Disconnect the negative battery cable at the battery or if the machine or engine has a battery disconnect switch, open the switch.

NOTE: This is the position for machine service or storage.

3. Connect the welder ground cable directly to the actual machine member to be welded. Place this clamp as close as possible to the weld to reduce the possibility of welding current damage to the drive train bearings, hydraulic components, electrical components like cab ground straps and other machine components.


NOTICE

DO NOT use electrical components (ECM's sensors) or electronic component ground points for grounding the welder.


4. Protect any harnesses from welding debris or spatter.

5. Use standard welding procedures to weld the materials together.

Caterpillar Information System:

1997/10/06 Service Charts And Decals Available{0374,0375}
1997/09/29 Handling Instructions For Water Pumps{1361}
1997/09/08 3406C Pump And Governor Changes Provide Improved Oil And Fuel Leak Resistence{7555}
1997/09/01 Improvement Provides Better Sealing For Unit Injectors {1290}
1997/08/25 New Parts Manual Format Used For Certain Caterpillar Products{0374}
1997/08/18 "Date Updated" Displayed In Parts Manuals On The Service Information System (SIS) {7567}
1997/08/18 Use Separate Sampling Pump For Oil and Coolant {7542,7577}
1997/08/18 Lubricity Limit Added To Preferred Distillate Fuel Recommendation {1280,7568}
1997/07/28 Protection Of Unsealed Electrical Terminations For Machines Used In Corrosive Applications{1400}
1997/07/28 Required Maintenance Of Air Cleaner Dust Valves{1050,1051,1055,1068}
1997/07/07 Governor Control Cover Assembly Includes New Seal And Improved Cover {1264}
1997/07/07 Revised Special Instruction, SEHS9160, "Replacing The Spacer On The Cutter Wheel And Changing The Height Dimension Of The Cutter Wheel On tTe 4C-5084 Oil Filter Cutter" Is Available {0678,1261,1308,3004,3067,4070,5068,5092,5177}
1997/10/13 Possible Downloading Problem When Truck Payload Measurement V8.0 Is Used With Windows '95{7494}
1997/10/13 Follow Guidelines When Cleaning And Storing Friction Discs To Improve Service Life{3187}
1997/10/20 Service Interval Change For Extended Life Coolant Extender And Extended Life Coolant{1395,7543,7545}
1997/10/27 Significant Improvement For Pump Impellers (Water Pumps){1364}
1997/10/27 History Of Pump Impeller (Water Pump) Changes{1364}
1997/11/03 Proper Welding Procedure On Machines And Engines With Electronic Controls {1400}
1997/11/10 Handling Instructions For Water Pumps {1361}
1997/12/22 Thicker Head Gasket Available For Cylinder Block Salvage Procedure {1124}
1997/12/22 Dry Lubricant Recommended For Use On Door Linkages, Door Seals, And Window Latches {7308}
1997/12/22 New Seat Slider Blocks Reduce Need For Adjustments {7312,7300}
1998/01/19 Machine Flash Software Ordered Through The Parts Distribution System Now Available Through Corporate Mail Box{1900,1920}
1998/01/19 Improved Alpha-Numeric SMCS (Service Management Control System) Component Codes Allow For Future Expansion Of System Categories{0374}
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