1991/09/09 Caterpillar


New Camshafts Provide Increased Power, Reduced Fuel Consumption, Reduced Exhaust Temperature, And Reduced Emissions{1210}

Usage:


3406 ( 4FD, 1RK );
3408 ( 6NB );
3412 ( 7DB ) Spark-Ignited Engines

SUPPLEMENT: 10/14/91

Service Magazine; September 9, 1991; Page 11; "New Camshafts Provide Increased Power, Reduced Fuel Consumption, Reduced Exhaust Temperature, And Reduced Emissions" from 3406, 3408, and 3412 Spark-Ignited Engines. The article was not complete. Add the information that follows to the end of the article.

The Chart A lists the new and former camshaft assembly part numbers. Chart B lists the effectivity of the new camshaft assemblies.

--------------- END SUPPLEMENT ---------------

New camshafts are used. They are the "early inlet closing" (EIC) camshafts and the "low overlap" (LOL) camshafts. The EIC camshaft closes the inlet valve before the piston reaches the bottom of its stroke. The LOL camshafts provide increased lug capability.

The new EIC camshaft is used in high speed (1800 rpm) engines and on the 3406 low speed (1000-1400 rpm) engine when "low compression ratio" (LCR) is required. The former high speed, LCR 3408 and 3412 engines used an 8.5:1 geometric piston and a standard camshaft. Now, the high speed 3408 and 3412 engines use the EIC camshaft, and the same piston (9.7:1 geometric) as the former high compression ratio engine. The 3406 LCR engine uses the EIC camshaft and 10.3:1 compression ratio piston. The early closing of the inlet valves provide an effective 8.5:1 compression ratio on the 3408 and 3412 engines and an effective 9.4:1 compression ratio on the 3406 engine. When compared to the standard camshaft and LCR pistons, the combination of the EIC camshaft and 9.7:1 compression ratio (10.3:1 compression ratio on 3406 engine) piston provide reduced fuel consumption, increased horsepower at rated speed, and lower exhaust temperatures.

The low speed (1400 rpm) 3408 and 3412 engines use the LOL camshafts and the 8.5:1 (geometric) compression ratio pistons. The 3406 low speed engine uses the EIC camshaft and 10.3:1 compression ratio piston, or the LOL cam and 10.3:1 compression ratio piston.

In generator set engine applications, engines with LOL camshafts provide ISO Class II respons. In industrial engine applications, engines with LOL camshafts provide increased lug capability.

Caterpillar Information System:

1991/09/02 New Flange Assembly And O-ring Seal Prevent Oil Leakage Between Magneto And Magneto Drive Housing{1552,1556}
1991/09/02 Fuel Nozzle Orifice Erosion{1254,1250}
1991/09/02 Fuel System Parts Information{1251,1264,1250}
1991/09/02 California Laws Target Excessive Smoke{1250}
1991/09/02 Service Tips For Cleaning Air-To-Air Aftercooling Systems{1063}
1991/09/02 Service Tips For Turbocharger Removal And Installation{1052}
1991/09/02 Always Use A Digital Voltmeter For Battery Testing{0785,0709,1401,7468}
1991/08/26 New Fuel Injection Lines Used On 3306B (63Z) Truck Engines {1252}
1991/08/26 Rectifier and Suppressor Changes to 807, 808, 809 and 815 Frame Generators {4465,4466}
1991/08/26 New Exhaust Manifolds And Wastegate Mounting Used On 3508 (2JF), 3512 (4KC), 3516 (3RC) SI Industrial Engines {1059,1057,1065}
1991/08/26 New Water Temperature Regulator (With Internal Vent Valve), Regulator Housing, Pipe, And Gasket In Water Lines Group {1355}
1991/08/26 Initial Valve Lash Checking Interval Changed {1105}
1991/09/16 New Cylinder Block And Crankshaft Used{1201,1202,1231}
1991/09/23 Self-Exciting Alternator May Not Charge After Periods Of Storage{1405,1406}
1991/09/23 Turbocharger Bearings Available For Garrett (Formerly AiResearch) Turbochargers Changed{1053}
1991/09/23 Sintered Bronze Replacement Bushings For Delco-Remy Electric Starting Motors Do Not Require Machining{1453,1454,1465}
1991/09/23 New Tube Assembly Used In Exhaust Bypass Group Attachment{1057}
1991/09/23 New Piston Skirt Used In Piston Group{1214}
1991/09/23 New Pickup Assembly In Sump Pump Group Attachment Removes More Oil From Oil Pan{1324,1302}
1991/09/23 New Auxiliary Water Pump Groups Used{1371}
1991/09/30 Excessively Long Bucket And Ripper Tips May Cause Failures{6800}
1991/09/30 Updated List Of Charts And Decals Available For Lubrication And Maintenance Intervals{0374,0375,7500,7557,7581}
1991/09/30 "Off-Size" Bearing Kits Available For Parts Service{1052,7551}
1991/09/30 Compression Ratio Increased On Remanufactured OR1094 & OR1095 Engines To Reduce Amount Of White Smoke On Cold Weather Start-Ups{1000,1254,1290}
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