1991/09/23 Caterpillar


Self-Exciting Alternator May Not Charge After Periods Of Storage{1405,1406}

Usage:


Challenger 65 Tractors;
AP-1000, AP-1050 Asphalt Pavers

Reference: Service Magazine; July 7, 1986; Page 10; "Brushless Alternators May Not Charge In Certain Conditions".

The 9W1082 Alternator is a brush-type, self-exciting, alternator used in the alternator group for the machines listed. The term "self-exciting" means that the alternator does NOT use battery voltage to power the field during engine start-up. Instead, it relies on residual magnetism in the rotor to begin the charging process. However, storage periods of approximately one month or more can cause the field slip rings to oxidize and more poor contact. This could prevent the alternator from beginning the charging process at engine start-up.

If the charging system was believed to be functioning normally at the beginning of the storage period, but a "no charge" indication on the Performance Monitor (or voltmeter) condition exists after the storage period, try the following steps.

1. Run the engine at high idle for two or three minutes to see if the oxidation on the slip rings break down and begin to conduct field current so that normal charging begins. If this does not work, proceed to the next step.

2. With the engine "OFF", "flash" the alternator "B+" stud to the "R" terminal pin with a temporary connection. (This means with all of the alternator wiring in place, connect these two points for less than one second.) This step usually causes a spark or "flash", as the term suggests. Start the engine and check for normal charging.

3. If Step 2 did not obtain the desired result, repeat Step 2 again, except start the engine and maintain approximately 1500 rpm prior to "flashing".

4. If Step 3 did not succeed in starting the charging process, disassemble the alternator and clean the slip rings with 400 grit sandpaper. Assemble and install the alternator on the tractor. "Flash" the alternator as instructed in Step 2, and then start the engine. If normal charging does not occur, replace the alternator with a new one.

Caterpillar Information System:

1991/09/16 New Cylinder Block And Crankshaft Used{1201,1202,1231}
1991/09/09 New Camshafts Provide Increased Power, Reduced Fuel Consumption, Reduced Exhaust Temperature, And Reduced Emissions{1210}
1991/09/02 New Flange Assembly And O-ring Seal Prevent Oil Leakage Between Magneto And Magneto Drive Housing{1552,1556}
1991/09/02 Fuel Nozzle Orifice Erosion{1254,1250}
1991/09/02 Fuel System Parts Information{1251,1264,1250}
1991/09/02 California Laws Target Excessive Smoke{1250}
1991/09/02 Service Tips For Cleaning Air-To-Air Aftercooling Systems{1063}
1991/09/02 Service Tips For Turbocharger Removal And Installation{1052}
1991/09/02 Always Use A Digital Voltmeter For Battery Testing{0785,0709,1401,7468}
1991/08/26 New Fuel Injection Lines Used On 3306B (63Z) Truck Engines {1252}
1991/08/26 Rectifier and Suppressor Changes to 807, 808, 809 and 815 Frame Generators {4465,4466}
1991/08/26 New Exhaust Manifolds And Wastegate Mounting Used On 3508 (2JF), 3512 (4KC), 3516 (3RC) SI Industrial Engines {1059,1057,1065}
1991/09/23 Turbocharger Bearings Available For Garrett (Formerly AiResearch) Turbochargers Changed{1053}
1991/09/23 Sintered Bronze Replacement Bushings For Delco-Remy Electric Starting Motors Do Not Require Machining{1453,1454,1465}
1991/09/23 New Tube Assembly Used In Exhaust Bypass Group Attachment{1057}
1991/09/23 New Piston Skirt Used In Piston Group{1214}
1991/09/23 New Pickup Assembly In Sump Pump Group Attachment Removes More Oil From Oil Pan{1324,1302}
1991/09/23 New Auxiliary Water Pump Groups Used{1371}
1991/09/30 Excessively Long Bucket And Ripper Tips May Cause Failures{6800}
1991/09/30 Updated List Of Charts And Decals Available For Lubrication And Maintenance Intervals{0374,0375,7500,7557,7581}
1991/09/30 "Off-Size" Bearing Kits Available For Parts Service{1052,7551}
1991/09/30 Compression Ratio Increased On Remanufactured OR1094 & OR1095 Engines To Reduce Amount Of White Smoke On Cold Weather Start-Ups{1000,1254,1290}
1991/09/30 Air Filter Maintenance{1051,1054}
1991/09/30 Use 7E5888 Fuel Injection Pump Housing As A Service Replacement For Pre 1991 Fuel Injection Pump Housings{1253}
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