1991/08/26 Caterpillar


New Exhaust Manifolds And Wastegate Mounting Used On 3508 (2JF), 3512 (4KC), 3516 (3RC) SI Industrial Engines {1059,1057,1065}

Usage:


Changes have been made to the exhaust manifolds and wastegate mounting position on 3500 Spark-Ignited Engines. These changes include the following:

- Different internal components are used in the manifolds for TA standard (stoichiometric) and low emission engines to provide the correct exhaust energy to the turbochargers.
- A new wastegate mounting position that moves the wastegate from below the exhaust elbow (horizontal) to in front of the exhaust elbow (vertical). This change moves the centerline of the turbochargers and exhaust elbow to the rear 116 mm (4.56 in).
- An improved investment casting to mount the turbochargers and provide an exhaust connection for the wastegate replaces the former cast fabricated end casting.

These changes are effective as shown in the chart.

The part numbers for each of these new manifolds are normally stamped on the front exhaust elbow, which is attached to the cylinder head on the engine. Former manifolds had the part number stamped on the rear turbocharger elbow or the front water manifold plate.

It is important that manifolds from standard and low emissions engines NOT be interchanged. While the manifolds look identical from the outside, they use different internal components to provide the correct exhaust energy to the turbochargers. Pay close attention to the part numbers when changing manifolds on your engine.

Caterpillar Information System:

1991/08/26 New Water Temperature Regulator (With Internal Vent Valve), Regulator Housing, Pipe, And Gasket In Water Lines Group {1355}
1991/08/26 Initial Valve Lash Checking Interval Changed {1105}
1991/08/26 New Hose Used To Connect Turbocharger Compressor Outlet To Air To Air Aftercooler (ATAAC) Inlet Tubing {1052,1063}
1991/08/12 Do Not Use RTV Sealant On Valve Cover Gaskets{1107,1120,7555}
1991/07/22 New Turbocharger Turbine Nozzle Provides Higher Boost And Lower Exhaust Temperatures {1052}
1991/07/22 New Return Spring Used In Unit Injectors {1290}
1991/07/22 New Throttle Actuator In Governor Groups Improves Engine Stability {1289}
1991/07/22 New Video Tape, SEVN1962, Shows Correct Procedures To Counterbore Top Deck Of Cylinder Block And Install Liner Insert {1201,0374,1216}
1991/07/08 Larger Washer And Longer Bolt Used On Magneto Mounting Flange{1552,1556}
1991/07/08 New Crankshaft Seal Groups Provide Increased Protection From Dirt And Dust{1160,1161}
1991/07/08 Full Load Setting (FLS) And Full Torque Setting (FTS) Should Be Correctly Programmed{1901,0782,1257,1908,7557}
1991/07/08 New Dual Service Program Module (SPM) Available{1901}
1991/08/26 Rectifier and Suppressor Changes to 807, 808, 809 and 815 Frame Generators {4465,4466}
1991/08/26 New Fuel Injection Lines Used On 3306B (63Z) Truck Engines {1252}
1991/09/02 Always Use A Digital Voltmeter For Battery Testing{0785,0709,1401,7468}
1991/09/02 Service Tips For Turbocharger Removal And Installation{1052}
1991/09/02 Service Tips For Cleaning Air-To-Air Aftercooling Systems{1063}
1991/09/02 California Laws Target Excessive Smoke{1250}
1991/09/02 Fuel System Parts Information{1251,1264,1250}
1991/09/02 Fuel Nozzle Orifice Erosion{1254,1250}
1991/09/02 New Flange Assembly And O-ring Seal Prevent Oil Leakage Between Magneto And Magneto Drive Housing{1552,1556}
1991/09/09 New Camshafts Provide Increased Power, Reduced Fuel Consumption, Reduced Exhaust Temperature, And Reduced Emissions{1210}
1991/09/16 New Cylinder Block And Crankshaft Used{1201,1202,1231}
1991/09/23 Self-Exciting Alternator May Not Charge After Periods Of Storage{1405,1406}
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