1991/07/22 Caterpillar


New Return Spring Used In Unit Injectors {1290}

Usage:


3500 Family Of Engines;
D11N And 776B Tractors;
777B, 785, and 789 Trucks

Reference: Special Instruction, SEHS9287, "Spring Replacement for Type 2 Fuel Injectors."

Description of Change: A new return spring is used in unit injectors on the 3500 Engines. The new spring is made of a stronger alloy steel. The spring also has a higher resistance to surge.

The new spring has a blue stripe. The former spring has a pink stripe.

Adaptable To: The new 4P3487 Injector Spring is a direct replacement for the former 7W0296 Injector Spring. Chart A lists all of groups affected by this change. Chart B lists the effective engine serial numbers and Chart C lists the effective PIN's. See the Reference.

Caterpillar Information System:

1991/07/22 New Throttle Actuator In Governor Groups Improves Engine Stability {1289}
1991/07/22 New Video Tape, SEVN1962, Shows Correct Procedures To Counterbore Top Deck Of Cylinder Block And Install Liner Insert {1201,0374,1216}
1991/07/08 Larger Washer And Longer Bolt Used On Magneto Mounting Flange{1552,1556}
1991/07/08 New Crankshaft Seal Groups Provide Increased Protection From Dirt And Dust{1160,1161}
1991/07/08 Full Load Setting (FLS) And Full Torque Setting (FTS) Should Be Correctly Programmed{1901,0782,1257,1908,7557}
1991/07/08 New Dual Service Program Module (SPM) Available{1901}
1991/07/08 Dowel Hole Removed From 8N3946 Governor Housing Improves Service Life{1287}
1991/07/08 Caterpillar Original Equipment White And Yellow Paint Is Available In Aerosol Cans For Touch-Up Purposes{0652,7559,7581}
1991/07/01 Larger 7N1308 Secondary Air Filter Can Be Used In Place Of 1P8482 Secondary Air Filter{1054}
1991/07/01 New Exhaust Manifold Gasket Available{1059}
1991/07/01 New Thermostatic Switches Used In Air Conditioning Systems{7320}
1991/06/24 Correct Adjustment And Installation Procedure For Engine Speed Timing Sensor{1912}
1991/07/22 New Turbocharger Turbine Nozzle Provides Higher Boost And Lower Exhaust Temperatures {1052}
1991/08/12 Do Not Use RTV Sealant On Valve Cover Gaskets{1107,1120,7555}
1991/08/26 New Hose Used To Connect Turbocharger Compressor Outlet To Air To Air Aftercooler (ATAAC) Inlet Tubing {1052,1063}
1991/08/26 Initial Valve Lash Checking Interval Changed {1105}
1991/08/26 New Water Temperature Regulator (With Internal Vent Valve), Regulator Housing, Pipe, And Gasket In Water Lines Group {1355}
1991/08/26 New Exhaust Manifolds And Wastegate Mounting Used On 3508 (2JF), 3512 (4KC), 3516 (3RC) SI Industrial Engines {1059,1057,1065}
1991/08/26 Rectifier and Suppressor Changes to 807, 808, 809 and 815 Frame Generators {4465,4466}
1991/08/26 New Fuel Injection Lines Used On 3306B (63Z) Truck Engines {1252}
1991/09/02 Always Use A Digital Voltmeter For Battery Testing{0785,0709,1401,7468}
1991/09/02 Service Tips For Turbocharger Removal And Installation{1052}
1991/09/02 Service Tips For Cleaning Air-To-Air Aftercooling Systems{1063}
1991/09/02 California Laws Target Excessive Smoke{1250}
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