1990/12/17 Caterpillar


New Ether Starting Aid Groups Available{1456}

Usage:


3508 (23Z, 70Z),
3512 (24Z, 67Z),
And 3516 (25Z, 73Z) Generator Set Engines

Description of Change: New ether starting aid groups are available as either factory-installed or shipped loose attachments for the above engines. The automatic starting aid systems are designed to meter a controlled amount of starting fluid into the intake air when the jacket water temperature of the engine is below 13°C (55°C). This will improve starting and combustion during cold start-ups and will result in smoother operation and less smoke.

The system uses an engine coolant temperature switch to determine when ether should be used as a starting aid. When the engine is cranked and the engine coolant temperature switch senses the jacket water temperature is below 13°C (55°F), ether is injected into the engine intake air stream just after the turbocharger.

The ether injections are also controlled by a three-position toggle switch. The three switch positions are:

OFF: Ether will not be injected regardless of the engine coolant temperature.

AUTO: Ether will be injected as long as the starting motor is engaged and the engine coolant is below 13°C (55°F).

MANUAL: Ether will be injected as long as the switch is held in the "MANUAL" position, the engine is cranking or running, and the engine coolant temperature is below 13°C (55°F). (The manual position is normally used to improve engine combustion after the engine has started and is still cold.)

Adaptable To: The new ether starting aid groups are adaptable to first production. See Chart A for the list of new and former ether starting aid groups. See Illustrations 1 and 2 for the typical location of the parts in the new groups. See Illustration 3 and Chart B for the parts required for new ether starting aid groups.

NOTE: Do NOT clamp electrical wires on ether lines.

The 4P2571, 4P2572, and 4P2573 Ether Starting Aid Groups require a 24 volt DC system. For operation, either an electric starting motor or an electrically controlled air starting system is required. The groups CAN NOT be used with a hydro-mechanical shutoff, or installed on units with left handed instrument panels.

The 4P2730, 4P2731, and 4P2732 Ether Starting Aid Groups require a 24 volt DC system.


Illustration 1. Front view. Typical location of parts for ether starting aid groups. See Chart B for part description.


Illustration 2. Side view. See Chart B for part description.


Illustration 3. Wiring diagram for ether starting aid groups. Components inside the dashed lines are for 3516 Engines only.

Caterpillar Information System:

1990/12/17 Personality Module Software Updated; Do Not Troubleshoot Diagnostic Code 55 (No Detected Faults){1901,1902}
1990/12/17 New Rotor Used In BrakeSaver Group; Regulator Valve Improved{1155}
1990/12/17 New Bronze Thrust Plate Used On Center Main Bearing Of Crankshaft Groups{1203}
1990/12/17 Remanufactured Camshafts And Cam Kits Available For Parts Service{1210,1211,1212}
1990/12/17 Use The Marketing Publications Information Feedback Systems{0374}
1990/12/10 New Engine Magnetic Speed Sensor Used{1907}
1990/12/10 Tools Available For Out-Of-Chassis Dynamometer Testing Of Electronic Engines{0781,1901,1913}
1990/12/10 New Rear Power Takeoff Clutch Plates Do Not Contain Asbestos{3055,3404}
1990/12/10 New 7E5085 Bushing Replaces Former 2M4314 Bushing In Fuel Injection Pump Groups{1251}
1990/12/10 Correct Handling And Replacement of 3T6962 Pressure Switch Assembly{7332}
1990/12/10 Correct Handling And Installation Of Temperature Switch Assemblies{1906}
1990/12/10 Improved 9W1077 Start Switch Assembly And 7N4160 Heat Start Switch Group{1416}
1990/12/24 Sealed Alternators Available For Earthmoving Applications{1405}
1990/12/24 Incorrect Specification For Tightening Turbocharger Compressor Nut In Service Manual For 3306B Diesel Truck Engine, SEBR0545-01{1052}
1990/12/24 Installation Of Zinc Rods In Caterpillar Marine Engines{1350,1388}
1990/12/24 Air Pressure Settings For Pneumatic Selector Control Valve On Reintjes® Marine Transmissions{3313}
1990/12/24 Update Information For Exhaust Manifolds{1059}
1990/12/24 New 3E0020 Vehicle Speed Buffer Used{1914,1900}
1990/12/24 New Seals Available For Parts Service Of Noncurrent Water Lines Group{1380,1155,1378}
1990/12/24 Oversized Intake And Exhaust Valve Seat Inserts Available For Spark-Ignited Engine Heads{1103}
1990/12/24 Auxiliary Oil Filter Groups Used To Increase Oil Capacity And Extend Oil Change Interval To 750 Hours{1318,7534}
1990/12/24 New Tube And Bracket Provide Clearance For Alternator{1380,1405}
1991/01/07 Checking Crankshaft Journal Surface Hardness On Remanufactured Crankshafts{1202}
1991/01/07 New Boost Line Hose Assemblies Withstand Higher Temperatures{1081,1057,1088,7554}
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