AP-800D and BG-230D Asphalt Pavers Caterpillar


Hydraulic Screed Counterbalance System

Usage:

AP-800D A5P
The screed counterbalance system applies hydraulic pressure to the rod end of the screed lift cylinders. Refer to Operation and Maintenance Manual, "Operator Controls" for further information. The screed counterbalance system does the following tasks:

  • While the machine is paving, the screed counterbalance system reduces the mark that is created when the operator stops the machine.

  • The screed counterbalance system transfers the weight of the screed to the paver in order to reduce the settling of the screed.




Illustration 1g01085219

An adjustable relief valve controls the hydraulic pressure to the screed counterbalance system. The pressure at the rod end of the screed lift cylinders should be 172 kPa (25 psi), when adjusting screw (1) is turned completely in the counterclockwise direction. The pressure will be indicated on the pressure gauge (3) .

Loosen locknut (2). Turn adjusting screw (1) clockwise in order to increase the pressure of the screed counterbalance system. Increase the pressure in 69 kPa (10 psi) increments in order to correct problems with the mat that are caused by the settling of the screed. Check the mat in order to determine that the desired results are being achieved after adjusting the pressure of the screed counterbalance system. Once the pressure in the counterbalance system is set, tighten locknut (2) .

Note: If the pressure of the screed counterbalance system is increased above 1035 kPa (150 psi), the mat density may be affected. The mat density will have an open texture and the mat may require additional compaction from the compactor.

Note: If the pressure of the screed counterbalance system is increased above 1035 kPa (150 psi), the automatic grade and slope controls may be affected. The higher pressure can cause the screed to not float and the higher pressure will affect the ability of the grade control to maintain the proper elevation. An indication of a high pressure setting is a grade that does not match the joint properly. A wavy mat can also result from the pressure that has been set improperly.

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