Maintenance Interval Schedule
All safety information, warnings, and instructions must be read and understood before you perform any operation or any maintenance procedure.
Battery - Recycle
Battery or Battery Cable - Inspect/Replace
Cab Air Filter - Clean/Replace
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Engine Air Filter Service Indicator - Inspect
Engine Air Precleaner - Clean
Fuel System - Prime
Oil Filter - Inspect
Parking Brake - Check/Adjust
Radiator and Hydraulic Oil Cooler - Clean
Refrigerant Dryer - Replace
Water Spray System Charge Filter - Replace
Water Spray System Nozzles - Clean
Water Spray System Pump Oil - Change
Bolster Oscillation Pin (Rear) - Lubricate
Cooling System Coolant Level - Check
Engine Oil Level - Check
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Rotor Bearing Reservoir Oil Level - Check
Rotor Cutter Bits - Inspect/Replace
Rotor Cutter Bits (Side) - Inspect/Replace
Seat Belt - Inspect
Tire Inflation - Check
Mixing Chamber Door Cylinder Ends (Rear) - Lubricate
Mixing Chamber Door Hinges (Rear) - Lubricate
Mixing Chamber Door Cylinder Ends (Front) - Lubricate
Mixing Chamber Door Hinges (Front) - Lubricate
Mixing Chamber Linkage - Lubricate
Propel Axle Differential Oil - Check
Propel Axle Planetary Oil - Check
Rotor Drive Differential Oil Level - Check
Rotor Drive Planetary Oil - Check
Rotor Lift Cylinder Ends - Lubricate
Rotor Shear Disc - Lubricate
Rotor Transmission and Propel Transmission Oil - Check
Steering Cylinder Ends - Lubricate
Steering Cylinder Ends (Rear) - Lubricate
Steering Knuckle - Lubricate
Steering Legs (Rear) - Lubricate
Steering Linkage (Rear) - Lubricate
Steering Linkage - Lubricate
Water Spray System Pump Oil Level - Check
Rotor Transmission and Propel Transmission Filter - Replace
Rotor Transmission and Propel Transmission Oil - Change
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing and Belt Tightener - Lubricate
Rotor Shear Disc Bolts - Inspect/Replace
Front Propel Pump Charge Filter - Replace
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap Filter and Strainer - Replace/Clean
Hydraulic System Oil - Change
Hydraulic System Oil Sample - Obtain
Hydraulic System Return Filter - Replace
Propel Axle Differential Oil - Change
Propel Axle Differential Oil Sample - Obtain
Propel Axle Planetary Oil - Change
Propel Axle Planetary Oil Sample - Obtain
Propel Transmission Breather - Replace
Rear Propel Pump Charge Filter - Replace
Rotor Bearing Reservoir Breather - Replace
Rotor Bearing Reservoir Oil - Change
Rotor Bearing Reservoir Oil Sample - Obtain
Rotor Chain Drive Case Oil - Change
Rotor Chain Drive Case Oil Level - Check
Rotor Drive Differential Breather - Replace
Rotor Drive Differential Oil - Change
Rotor Drive Differential Oil Sample - Obtain
Rotor Drive Planetary Oil - Change
Rotor Drive Planetary Oil Sample - Obtain
Rotor Transmission Breather - Replace
Rotor Transmission and Propel Transmission Filter - Replace
Rotor Transmission and Propel Transmission Oil - Change
Rotor Transmission and Propel Transmission Oil Sample - Obtain
Rotor Transmission Sump Screen - Clean/Replace
Cooling System Pressure Cap - Clean/Replace
Engine Crankcase Breather - Clean
Hydraulic Tank Breather - Replace
Hydraulic Tank Screen - Clean
Rollover Protective Structure (ROPS) - Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Engine Water Pump - Inspect
Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.
Refer to the results of the S·O·S oil analysis in order to determine if the oil change interval should be decreased to 250 hours. Consult your Caterpillar Dealer for detailed information regarding the optimum oil change interval.
When Required
Battery - CleanBattery - Recycle
Battery or Battery Cable - Inspect/Replace
Cab Air Filter - Clean/Replace
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Engine Air Filter Service Indicator - Inspect
Engine Air Precleaner - Clean
Fuel System - Prime
Oil Filter - Inspect
Parking Brake - Check/Adjust
Radiator and Hydraulic Oil Cooler - Clean
Refrigerant Dryer - Replace
Water Spray System Charge Filter - Replace
Water Spray System Nozzles - Clean
Water Spray System Pump Oil - Change
Every 10 Service Hours or Daily
Backup Alarm - TestBolster Oscillation Pin (Rear) - Lubricate
Cooling System Coolant Level - Check
Engine Oil Level - Check
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Rotor Bearing Reservoir Oil Level - Check
Rotor Cutter Bits - Inspect/Replace
Rotor Cutter Bits (Side) - Inspect/Replace
Seat Belt - Inspect
Tire Inflation - Check
Every 50 Service Hours or Weekly
Fuel Tank Water and Sediment - DrainMixing Chamber Door Cylinder Ends (Rear) - Lubricate
Mixing Chamber Door Hinges (Rear) - Lubricate
Mixing Chamber Door Cylinder Ends (Front) - Lubricate
Mixing Chamber Door Hinges (Front) - Lubricate
Mixing Chamber Linkage - Lubricate
Propel Axle Differential Oil - Check
Propel Axle Planetary Oil - Check
Rotor Drive Differential Oil Level - Check
Rotor Drive Planetary Oil - Check
Rotor Lift Cylinder Ends - Lubricate
Rotor Shear Disc - Lubricate
Rotor Transmission and Propel Transmission Oil - Check
Steering Cylinder Ends - Lubricate
Steering Cylinder Ends (Rear) - Lubricate
Steering Knuckle - Lubricate
Steering Legs (Rear) - Lubricate
Steering Linkage (Rear) - Lubricate
Steering Linkage - Lubricate
Water Spray System Pump Oil Level - Check
Initial 250 Service Hours
Rotor Drive Differential Oil - ChangeRotor Transmission and Propel Transmission Filter - Replace
Rotor Transmission and Propel Transmission Oil - Change
Every 250 Service Hours or 3 Months
Belts - Inspect/Adjust/ReplaceEngine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing and Belt Tightener - Lubricate
Rotor Shear Disc Bolts - Inspect/Replace
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) - ObtainEvery 500 Service Hours
Coolant Sample (Level 1) - ObtainEvery 500 Service Hours or 6 Months
Auxiliary Hydraulic System Filter - ReplaceFront Propel Pump Charge Filter - Replace
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap Filter and Strainer - Replace/Clean
Hydraulic System Oil - Change
Hydraulic System Oil Sample - Obtain
Hydraulic System Return Filter - Replace
Propel Axle Differential Oil - Change
Propel Axle Differential Oil Sample - Obtain
Propel Axle Planetary Oil - Change
Propel Axle Planetary Oil Sample - Obtain
Propel Transmission Breather - Replace
Rear Propel Pump Charge Filter - Replace
Rotor Bearing Reservoir Breather - Replace
Rotor Bearing Reservoir Oil - Change
Rotor Bearing Reservoir Oil Sample - Obtain
Rotor Chain Drive Case Oil - Change
Rotor Chain Drive Case Oil Level - Check
Rotor Drive Differential Breather - Replace
Rotor Drive Differential Oil - Change
Rotor Drive Differential Oil Sample - Obtain
Rotor Drive Planetary Oil - Change
Rotor Drive Planetary Oil Sample - Obtain
Rotor Transmission Breather - Replace
Rotor Transmission and Propel Transmission Filter - Replace
Rotor Transmission and Propel Transmission Oil - Change
Rotor Transmission and Propel Transmission Oil Sample - Obtain
Rotor Transmission Sump Screen - Clean/Replace
Every 1000 Service Hours or 1 Year
Braking System - TestCooling System Pressure Cap - Clean/Replace
Engine Crankcase Breather - Clean
Hydraulic Tank Breather - Replace
Hydraulic Tank Screen - Clean
Rollover Protective Structure (ROPS) - Inspect
Every 2000 Service Hours or 1 Year
Engine Mounts - InspectEngine Valve Lash - Check
Engine Valve Rotators - Inspect
Every Year
Coolant Sample (Level 2) - ObtainEvery 3000 Service Hours or 2 Years
Cooling System Water Temperature Regulator - ReplaceEngine Water Pump - Inspect
Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture
Seat Belt - ReplaceEvery 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - AddEvery 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - ChangeEvery 125 Service Hours or Monthly
Rotor Torque Limiter Coupling - InspectCaterpillar Information System:
2003/03/10 New Flash File Software Is Used for Product Link 151/201 {7620}
769D Off-Highway Truck/Tractor and 771D Quarry Truck Power Train Oil Filter (Power Train)
3054E Industrial Engine Glow Plugs - Remove and Install
938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Machine Monitor System Features
PM-465 Cold Planer Daily Inspection
2003/02/17 A New Rotator is Used on Harvester Heads {6326}
533 and 543 Wheel Feller Bunchers Engine Supplement Radiator Group - Install
773E Off-Highway Truck and 775E Off-Highway Truck Air System and Brakes Parking Brake Valve (Reset)
3054E Industrial Engine Front Cover - Remove and Install
R2900G Load Haul Dump Engine Oil and Filter - Change
R2900G Load Haul Dump Engine Oil Level - Check
R2900G Load Haul Dump Engine Mounts - Inspect
247, 257, 267, 277 and 287 Multi Terrain Loaders Lower Machine Frame - Clean
3054C Industrial Engine Fuel Injection Lines - Remove and Install
416D Backhoe Loader Tire Inflation - Check
C11 and C13 Engines for Caterpillar Built Machines Inlet Manifold Pressure - Test
C15 and C18 Petroleum Generator Sets Fuel Conservation Practices
RM-350B Road Reclaimer/Soil Stabilizer Machine Systems Piston Pump (Auxiliary) - Install
416D Backhoe Loader Fuel Tank Water and Sediment - Drain
2003/02/24 Serviceable Parts for the 166-0294 Work Tool Harness As {1408, 7000}
RM-350B Road Reclaimer/Soil Stabilizer Machine Systems Piston Pump (Auxiliary) - Disassemble
3054C Industrial Engine Fuel Injection Nozzles - Remove
C11 and C13 Engines for Caterpillar Built Machines Fuel System Pressure - Test
3054C Industrial Engine Fuel Injection Nozzles - Install