2001/05/07 Caterpillar


Various Hydraulic Connectors are Available for Machines and Work Tools {6129, 6700}

Usage:

426C 1CR
Backhoe Loader:
416C (S/N: 1WR1-UP; 1XR1-UP; 4ZN1-UP; 5YN1-UP)
426C (S/N: 1CR1-UP; 1ER1-UP; 1MR1-UP; 1NR1-UP; 1YR1-UP; 1ZR1-UP; 6XN1-UP; 7WN1-UP)
428C (S/N: 2CR1-UP; 8RN1-UP)
436C (S/N: 1FR1-UP; 1GR1-UP; 1PR1-UP; 1RR1-UP; 2AR1-UP; 2BR1-UP; 8TN1-UP; 9JN1-UP)
416D (S/N: BFP1-UP; BGJ1-UP; BKG1-UP)
420D (S/N: BKC1-UP; BLN1-UP; BMC1-UP; FDP1-UP)
430D (S/N: BML1-UP; BNK1-UP)
Integrated Toolcarrier:
IT14G (S/N: 8ZM1-UP; 1WN1-UP)
IT28G (S/N: 8CR1-UP; 9AR1-UP)
Telehandler:
TH62 (S/N: 3LN1-UP; 4TM1-UP)
TH82 (S/N: 3JN1-UP; 3KN1-UP)
TH63 (S/N: 3NN1-UP; 5WM1-UP)
TH83 (S/N: 3RN1-UP)
TH103 (S/N: 3PN1-UP)
Wheel Loader:
924Gz (S/N: 6YW1-UP; 3DZ1-UP; AAB1-UP)
924G (S/N: 9SW1-UP; 3PZ1-UP; AAN1-UP)

Machines and work tools can have several types of connectors. The hydraulic connectors provide the fluid and the power for a work tool. If the connectors on the machine and on the work tool do not match, the work tool cannot be operated.

Identify the connectors on the machine or on the work tool by the following characteristics:

  • type of valve

  • style of valve

  • size of the threads




Illustration 1g00773069

Connectors with a flat top

(A) Female Coupling

(B) Male Coupling




Illustration 2g00773066

Connectors with raised conical top

(C) Female Coupling

(D) Male Coupling

There are two basic types of valves:

  • flat top

  • raised conical top

See Illustration 1 for the connector with the flat top. See Illustration 2 for the raised conical top.

See Table 1 and Illustrations 1 and 2 for the style.

See Illustration 3 and Table 1 for thread size.




Illustration 3g00706761

Check the thread size for identification.

(A) 195-6526 Coupling with a 1-1/16-12 thread

(B) 153-2995 Coupling with a 7/8-12 thread

Table 1
Hydraulic Connectors    
Part Number     Style     Thread Size    
6W-2888     male     3/4-14    
6W-2889     female    
5I-0508     -     9/16-18    
195-6525     female     1-1/6-12    
195-6526     male    
195-6527     male    
153-2994     female     7/8-14    
153-2995     male    

The machines are listed with initial effectivity. Additional tables list the kit and the individual parts.

Note: Some work tools require higher pressures and higher volumes of oil. Check that the machine can provide enough oil for the tool before connecting. If necessary, use larger connectors on the machine and on the work tool.

Backhoe Loaders

The couplers with a raised conical top are installed on the C-seriesbackhoe loaders. Some machines were manufactured with the 200-0725 Quick Coupler Kit. Some machines were manufactured with the 200-0724 Quick Coupler Kit. See Illustration 2 and Tables 2 and 3.

Table 2
200-0724 Quick Coupler Kit for the Machine    
Item     Qty     Part Number     Description    
1     2     6W-2889     Coupling  (1)    
2     2     6W-2891     Plug    
3     2     6V-0408     Bonded Seal    
( 1 ) See Illustration 2 and Item (C) .

Table 3
200-0725 Quick Coupler Kit for the Machine    
Item     Qty     Part Number     Description    
3     2     6V-0408     Bonded Seal    
4     2     6W-2888     Nipple Assembly  (1)    
5     2     6W-2890     Dust Cap Assembly    
( 1 ) See Illustration 2 and Item (D) .



Illustration 4g00773068

Parts of the 200-0726 Quick Coupler Kit

(9) 195-6525 Coupling

(11) 195-6526 Coupling

(13) 195-9877 Dust Cap

(14) 195-9878 Dust Cap

Table 4
200-0726 Quick Coupler Kit for the Machine    
Item     Qty     Part Number     Description    
7     2     3D-2824     O-Ring Seal    
8     2     6V-0408     Bonded Seal    
9     1     195-6525     Coupling    
11     1     195-6526     Coupling    
12     2     196-4196     Adapter    
13     1     195-9877     Dust Cap    
14     1     195-9878     Dust Cap    

The D series backhoe loaders were manufactured with the 200-0726 Quick Coupler Kit. See Illustrations 4 and Table 4.

Hammer Lines for the Backhoe Loader

Table 5
Connectors for Hammer Lines    
Part Number     Description    
106-0401     Coupling    
106-0406     Coupling    

Telehandlers

Telehandlers with the coupler lines were manufactured with two different couplings. The couplings of telehandlers are not available as kits. Order the necessary parts. See Tables 6 and 7 for the parts. See Table 8 for the effectivity.

Table 6
Couplings for Telehandlers    
Qty     Part Number     Description    
2     5I-0508     Coupling (1)    
2     144-7624     Dust Cap    
2     3J-1907     O-Ring Seal    
( 1 ) Use one for the machine and use one for the work tool.

Table 7
Improved Couplings for Telehandlers    
Qty     Part Number     Description    
1     153-2994     Coupling    
1     153-2995     Coupling    
2     2M-9780     O-Ring Seal    
2     6V-8397     O-Ring Seal    
2     6V-8715     Connector    

Table 8
Effectivity of the Coupler Kits    
Model     Serial Number Prefix     5I-0508 Coupling     153-2994 Coupling    
TH62     3LN     1-Up        
4TM 1-4013     4014-Up    
TH63     3NN     1-Up        
5WM 1-6020     6021-Up    
TH82     3KN     1-Up        
3JN 1-1509     1510-Up    
TH83     3RN     1-4014     4015-Up    
TH103     3PN     1-2026     2027-Up    

Integrated Toolcarriers and Wheel Loaders

Integrated toolcarriers and wheel loaders have different types of connectors. See Tables 2 and 1 and Illustration 2 in order to identify the connectors.

Table 9
200-0725 Quick Coupler Kit for the Machine
See Illustration 1.    
Item     Qty     Part Number     Description    
3     2     6V-0408     Bonded Seal    
4     2     6W-2888     Nipple Assembly    
5     2     6W-2890     Dust Cap Assembly    

Table 10
200-0726 Quick Coupler Kit for the Machine    
Item     Qty     Part Number     Description    
7     2     3D-2824     O-Ring Seal    
8     2     6V-0408     Bonded Seal    
9     1     195-6525     Coupling    
11     1     195-6526     Coupling    
12     2     196-4196     Adapter    
13     1     195-9877     Dust Cap    
14     1     195-9878     Dust Cap    

Table 11
204-1260 Quick Coupler Kit for the Machine    
Item     Qty     Part Number     Description    
15     2     3D-2824     O-Ring Seal    
16     2     6V-0408     Bonded Seal    
18     2     142-8949     Coupling    
19     2     196-4196     Adapter    
20     2     187-5302     Dust Cap    

Table 12
Effectivity of the Wheel Loaders and Integrated Toolcarriers    
Model     Serial Number Prefix     204-1260 Quick Coupler Kit     200-0726 Quick Coupler Kit    
924Gz     S/N:3DZ
   
1-380     381-Up    
924G     S/N:3PZ
   
1-761     762-Up    

Table 13
Effectivity of the Wheel Loaders and Integrated Toolcarriers    
Model     Serial Number Prefix     200-0725 Quick Coupler Kit  (1)     200-0726 Quick Coupler Kit    
IT14G     S/N:8ZM
   
1-Up        
S/N:1WN
1-1492     1493-Up    
IT28G     (S/N: 8CR)     1-3242     3243-Up    
S/N:9AR
1-761     762-Up    
( 1 ) See Illustration 2.

Work Tools

Work Tools can have a variety of connectors. Use the Tables and Illustrations to identify the connectors and associated parts. Ensure that connectors can provide adequate pressure and adequate flow in order to operate the work tool.

Table 14
204-1260 Quick Coupler Kit for the Machine    
Item     Qty     Part Number     Description    
15     2     3D-2824     O-Ring Seal    
16     2     6V-0408     Bonded Seal    
18     2     142-8949     Coupling    
19     2     196-4196     Adapter    
20     2     187-5302     Dust Cap    

Table 15
200-0724 Quick Coupler Kit for the Work Tool (1)    
Item     Qty     Part Number     Description    
1     2     6W-2889     Coupling    
2     2     6W-2891     Plug    
3     2     6V-0408     Bonded Seal    
( 1 ) See Illustration 2.

The 196-4191 Quick Coupler Kit is only available with a miscellaneous shipping order from the following factory:

Caterpillar
Building Construction Products
Clayton, NC

See Illustration 1.

Table 16
196-4191 Quick Coupler Kit for the Work Tool
See Illustration 1.    
Item     Qty     Part Number     Description    
7     2     3D-2824     O-Ring Seal    
8     2     6V-0408     Bonded Seal    
9     1     195-6525     Coupling    
10     1     195-6527     Coupling    
12     2     196-4196     Adapter    
13     1     195-9877     Dust Cap    
14     1     195-9878     Dust Cap    

Table 17
204-1259 Quick Coupler Kit for the Work Tool    
Item     Qty     Part Number     Description    
15     2     3D-2824     O-Ring Seal    
16     2     6V-0408     Bonded Seal    
17     2     142-8948     Coupling    
19     2     196-4196     Adapter    
20     2     187-5174     Dust Cap    

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