- Backhoe Loader:
- 416C (S/N: 1WR1-UP; 1XR1-UP; 4ZN1-UP; 5YN1-UP)
- Integrated Toolcarrier:
- IT14G (S/N: 8ZM1-UP; 1WN1-UP)
- Telehandler:
- TH62 (S/N: 3LN1-UP; 4TM1-UP)
- Wheel Loader:
- 924Gz (S/N: 6YW1-UP; 3DZ1-UP; AAB1-UP)
- 426C (S/N: 1CR1-UP; 1ER1-UP; 1MR1-UP; 1NR1-UP; 1YR1-UP; 1ZR1-UP; 6XN1-UP; 7WN1-UP)
- 428C (S/N: 2CR1-UP; 8RN1-UP)
- 436C (S/N: 1FR1-UP; 1GR1-UP; 1PR1-UP; 1RR1-UP; 2AR1-UP; 2BR1-UP; 8TN1-UP; 9JN1-UP)
- 416D (S/N: BFP1-UP; BGJ1-UP; BKG1-UP)
- 420D (S/N: BKC1-UP; BLN1-UP; BMC1-UP; FDP1-UP)
- 430D (S/N: BML1-UP; BNK1-UP)
- IT28G (S/N: 8CR1-UP; 9AR1-UP)
- TH82 (S/N: 3JN1-UP; 3KN1-UP)
- TH63 (S/N: 3NN1-UP; 5WM1-UP)
- TH83 (S/N: 3RN1-UP)
- TH103 (S/N: 3PN1-UP)
- 924G (S/N: 9SW1-UP; 3PZ1-UP; AAN1-UP)
Machines and work tools can have several types of connectors. The hydraulic connectors provide the fluid and the power for a work tool. If the connectors on the machine and on the work tool do not match, the work tool cannot be operated.
Identify the connectors on the machine or on the work tool by the following characteristics:
- type of valve
- style of valve
- size of the threads
Illustration 1 | g00773069 |
Connectors with a flat top (A) Female Coupling (B) Male Coupling |
Illustration 2 | g00773066 |
Connectors with raised conical top (C) Female Coupling (D) Male Coupling |
There are two basic types of valves:
- flat top
- raised conical top
See Illustration 1 for the connector with the flat top. See Illustration 2 for the raised conical top.
See Table 1 and Illustrations 1 and 2 for the style.
See Illustration 3 and Table 1 for thread size.
Illustration 3 | g00706761 |
Check the thread size for identification. (A) 195-6526 Coupling with a 1-1/16-12 thread (B) 153-2995 Coupling with a 7/8-12 thread |
Hydraulic Connectors     | ||
Part Number     | Style     | Thread Size     |
6W-2888     | male     | 3/4-14     |
6W-2889     | female     | |
5I-0508     | -     | 9/16-18     |
195-6525     | female     | 1-1/6-12     |
195-6526     | male     | |
195-6527     | male     | |
153-2994     | female     | 7/8-14     |
153-2995     | male     |
The machines are listed with initial effectivity. Additional tables list the kit and the individual parts.
Note: Some work tools require higher pressures and higher volumes of oil. Check that the machine can provide enough oil for the tool before connecting. If necessary, use larger connectors on the machine and on the work tool.
Backhoe Loaders
The couplers with a raised conical top are installed on the C-seriesbackhoe loaders. Some machines were manufactured with the 200-0725 Quick Coupler Kit. Some machines were manufactured with the 200-0724 Quick Coupler Kit. See Illustration 2 and Tables 2 and 3.
200-0724 Quick Coupler Kit for the Machine     | |||
Item     | Qty     | Part Number     | Description     |
1     | 2     | 6W-2889     | Coupling (1)     |
2     | 2     | 6W-2891     | Plug     |
3     | 2     | 6V-0408     | Bonded Seal     |
( 1 ) | See Illustration 2 and Item (C) . |
200-0725 Quick Coupler Kit for the Machine     | |||
Item     | Qty     | Part Number     | Description     |
3     | 2     | 6V-0408     | Bonded Seal     |
4     | 2     | 6W-2888     | Nipple Assembly (1)     |
5     | 2     | 6W-2890     | Dust Cap Assembly     |
( 1 ) | See Illustration 2 and Item (D) . |
Illustration 4 | g00773068 |
Parts of the 200-0726 Quick Coupler Kit (9) 195-6525 Coupling (11) 195-6526 Coupling (13) 195-9877 Dust Cap (14) 195-9878 Dust Cap |
200-0726 Quick Coupler Kit for the Machine     | |||
Item     | Qty     | Part Number     | Description     |
7     | 2     | 3D-2824     | O-Ring Seal     |
8     | 2     | 6V-0408     | Bonded Seal     |
9     | 1     | 195-6525     | Coupling     |
11     | 1     | 195-6526     | Coupling     |
12     | 2     | 196-4196     | Adapter     |
13     | 1     | 195-9877     | Dust Cap     |
14     | 1     | 195-9878     | Dust Cap     |
The D series backhoe loaders were manufactured with the 200-0726 Quick Coupler Kit. See Illustrations 4 and Table 4.
Hammer Lines for the Backhoe Loader
Connectors for Hammer Lines     | |
Part Number     | Description     |
106-0401     | Coupling     |
106-0406     | Coupling     |
Telehandlers
Telehandlers with the coupler lines were manufactured with two different couplings. The couplings of telehandlers are not available as kits. Order the necessary parts. See Tables 6 and 7 for the parts. See Table 8 for the effectivity.
Couplings for Telehandlers     | ||
Qty     | Part Number     | Description     |
2     | 5I-0508     | Coupling (1)     |
2     | 144-7624     | Dust Cap     |
2     | 3J-1907     | O-Ring Seal     |
( 1 ) | Use one for the machine and use one for the work tool. |
Improved Couplings for Telehandlers     | ||
Qty     | Part Number     | Description     |
1     | 153-2994     | Coupling     |
1     | 153-2995     | Coupling     |
2     | 2M-9780     | O-Ring Seal     |
2     | 6V-8397     | O-Ring Seal     |
2     | 6V-8715     | Connector     |
Effectivity of the Coupler Kits     | |||
Model     | Serial Number Prefix     | 5I-0508 Coupling     | 153-2994 Coupling     |
TH62     | 3LN     | 1-Up     |     |
4TM | 1-4013     | 4014-Up     | |
TH63     | 3NN     | 1-Up     |     |
5WM | 1-6020     | 6021-Up     | |
TH82     | 3KN     | 1-Up     |     |
3JN | 1-1509     | 1510-Up     | |
TH83     | 3RN     | 1-4014     | 4015-Up     |
TH103     | 3PN     | 1-2026     | 2027-Up     |
Integrated Toolcarriers and Wheel Loaders
Integrated toolcarriers and wheel loaders have different types of connectors. See Tables 2 and 1 and Illustration 2 in order to identify the connectors.
200-0725 Quick Coupler Kit for the Machine See Illustration 1.     |
|||
Item     | Qty     | Part Number     | Description     |
3     | 2     | 6V-0408     | Bonded Seal     |
4     | 2     | 6W-2888     | Nipple Assembly     |
5     | 2     | 6W-2890     | Dust Cap Assembly     |
200-0726 Quick Coupler Kit for the Machine     | |||
Item     | Qty     | Part Number     | Description     |
7     | 2     | 3D-2824     | O-Ring Seal     |
8     | 2     | 6V-0408     | Bonded Seal     |
9     | 1     | 195-6525     | Coupling     |
11     | 1     | 195-6526     | Coupling     |
12     | 2     | 196-4196     | Adapter     |
13     | 1     | 195-9877     | Dust Cap     |
14     | 1     | 195-9878     | Dust Cap     |
204-1260 Quick Coupler Kit for the Machine     | |||
Item     | Qty     | Part Number     | Description     |
15     | 2     | 3D-2824     | O-Ring Seal     |
16     | 2     | 6V-0408     | Bonded Seal     |
18     | 2     | 142-8949     | Coupling     |
19     | 2     | 196-4196     | Adapter     |
20     | 2     | 187-5302     | Dust Cap     |
Effectivity of the Wheel Loaders and Integrated Toolcarriers     | |||
Model     | Serial Number Prefix     | 204-1260 Quick Coupler Kit     | 200-0726 Quick Coupler Kit     |
924Gz     | S/N:3DZ     |
1-380     | 381-Up     |
924G     | S/N:3PZ     |
1-761     | 762-Up     |
Effectivity of the Wheel Loaders and Integrated Toolcarriers     | |||
Model     | Serial Number Prefix     | 200-0725 Quick Coupler Kit (1)     | 200-0726 Quick Coupler Kit     |
IT14G     | S/N:8ZM     |
1-Up     |     |
S/N:1WN |
1-1492     | 1493-Up     | |
IT28G     | (S/N: 8CR)     | 1-3242     | 3243-Up     |
S/N:9AR |
1-761     | 762-Up     |
( 1 ) | See Illustration 2. |
Work Tools
Work Tools can have a variety of connectors. Use the Tables and Illustrations to identify the connectors and associated parts. Ensure that connectors can provide adequate pressure and adequate flow in order to operate the work tool.
204-1260 Quick Coupler Kit for the Machine     | |||
Item     | Qty     | Part Number     | Description     |
15     | 2     | 3D-2824     | O-Ring Seal     |
16     | 2     | 6V-0408     | Bonded Seal     |
18     | 2     | 142-8949     | Coupling     |
19     | 2     | 196-4196     | Adapter     |
20     | 2     | 187-5302     | Dust Cap     |
200-0724 Quick Coupler Kit for the Work Tool (1)     | |||
Item     | Qty     | Part Number     | Description     |
1     | 2     | 6W-2889     | Coupling     |
2     | 2     | 6W-2891     | Plug     |
3     | 2     | 6V-0408     | Bonded Seal     |
( 1 ) | See Illustration 2. |
The 196-4191 Quick Coupler Kit is only available with a miscellaneous shipping order from the following factory:
CaterpillarBuilding Construction Products
Clayton, NC
See Illustration 1.
196-4191 Quick Coupler Kit for the Work Tool See Illustration 1.     |
|||
Item     | Qty     | Part Number     | Description     |
7     | 2     | 3D-2824     | O-Ring Seal     |
8     | 2     | 6V-0408     | Bonded Seal     |
9     | 1     | 195-6525     | Coupling     |
10     | 1     | 195-6527     | Coupling     |
12     | 2     | 196-4196     | Adapter     |
13     | 1     | 195-9877     | Dust Cap     |
14     | 1     | 195-9878     | Dust Cap     |
204-1259 Quick Coupler Kit for the Work Tool     | |||
Item     | Qty     | Part Number     | Description     |
15     | 2     | 3D-2824     | O-Ring Seal     |
16     | 2     | 6V-0408     | Bonded Seal     |
17     | 2     | 142-8948     | Coupling     |
19     | 2     | 196-4196     | Adapter     |
20     | 2     | 187-5174     | Dust Cap     |