2001/04/23 Caterpillar


A New Flash File Is Used on the Electronic Control Module of Wheel Harvesters {7490, 7620}

Usage:

570 4XR
Wheel Harvesters:
550 (S/N: 7ZN1-UP)
570 (S/N: 4XR1-UP)
580 (S/N: 7CN1-UP)

Description of Change: A new flash file is now used on the electronic control module of wheel harvesters. The new flash file provides improved control of the servo on the governor of the engine. The improved control prevents the contact of the servo with the low idle and high idle stops which yields a longer service life of the servo.

Adaptable To: The new flash file is effective with 550 (S/N: 7ZN180-UP), 570 (S/N: 4XR181 and 189-UP), and 580 (S/N: 7CN218-UP) Wheel Harvesters. The new flash file is adaptable to first production of the listed wheel harvesters.

Table 1
Tool List    
Quantity     Media Number     Description    
1     NETG5025     IQANtalk Standard    
Or    
1     NETG5026     IQANtalk Professional    

  1. Refer to the Service Infromation System (SIS) for the proper flash file for your machine. The flash files are listed below.

    Table 2
    Software for the 550 Wheel Harvester    
    Language     Standard Joystick     Mini Joystick    
    English - Swedish     190-9022     190-9025    
    English - German     190-8973     190-8976    
    English - Finnish     196-7405     196-7417    
    English - Portuguese     196-7406     196-7418    
    English - Norwegian     196-7407     196-7419    
    English - French     196-7408     196-7420    

    Table 3
    Software for the 570 Wheel Harvester    
    Language     Standard Joystick     Mini Joystick    
    English - Swedish     190-9021     190-9024    
    English - German     190-8972     190-8975    
    English - Finnish     196-7399     196-7413    
    English - Portuguese     196-7400     196-7414    
    English - Norwegian     196-7403     196-7415    
    English - French     196-7404     196-7416    

    Table 4
    Software for the 580 Wheel Harvester    
    Language     Standard Joystick     Mini Joystick    
    English - Swedish     190-9020     190-9023    
    English - German     190-8971     190-8974    
    English - Finnish     196-7397     196-7409    
    English - Portuguese     196-7398     196-7410    
    English - Norwegian     196-7401     196-7411    
    English - French     196-7402     196-7412    



    Illustration 1g00792679

  1. Before you flash the file to your machine, go into the block diagram and select "Fuellevel" in order to change the calibration settings. Change the "Min" value for the "Fuellevel" to zero and change the "Max" value for the "Fuellevel" to 110.

  1. Refer to IQANtalk User Manual, "Updating the Application Software" for instruction on flashing the ".IQA" file to your machine. Download the file.

  1. Refer to Operation and Maintenance Manual, SEBU7196, "550 Wheel Harvester, 570 Wheel Harvester, and 580 Wheel Harvester", "Engine Governor Control - Calibrate". Perform the governor calibration that was referenced.

  1. Start the engine.



    Illustration 2g00791847

    (1) Low Idle Stop. (2) High Idle Stop.

  1. Verify that the governor is not touching high idle stop (2) when the engine is at high idle. Also, verify that the governor is not touching low idle stop (1) when the engine is at low idle. The idle stops are shown in Illustration 2.

    Note: The low idle engine speed is 850 rpm. The high idle engine speed is 2270 rpm.

  1. Verify that all of the switches and joysticks function correctly.

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