2000/11/27 Caterpillar


A New Directional Control Valve Improves the Response of the Proportional Steering on Remote Control {5412}

Usage:

R2900 5TW
Load Haul Dump (LHD):
R2900 (PIN: BAR; 5TW)

Reference: Systems Operation, Testing and Adjusting, RENR4703 (9EP7899), "R2900 L.H.D. Remote Control System", "Machine Preparation for Troubleshooting"

Reference: Systems Operation, Testing and Adjusting, RENR4703 (9EP7899), "R2900 L.H.D. Remote Control System", "General Information"

Description of Change: A new directional control valve is now available for the remote control system. The new directional control valve improves the response of the proportional steering on remote control.

Adaptable To: The 1DE2462 Directional Control Valve replaces the former 1DE2471 Directional Control Valve. The 1DE2462 Directional Control Valve is effective with R2900 (PIN: 5TW327-UP) machines with STIC steering that are equipped with a remote control system. The 1DE2462 Directional Control Valve is adaptable to PIN: R2900-101 to 170
and R2900 (PIN: 5TW1-326) machines with STIC steering that are equipped with a remote control system. Refer to the following procedure in order to adapt earlier machines.

Table 1
Service Parts for the 1DE2462 Directional Control Valve Installation    
Item     Qty     Part Number     Description    
3     8     6V-8397     O-Ring Seal    
4     4     112-9319     Bolt    
5     4     1DE2693     Plastic Cap    
6     4     1DE2462     Directional Control Valve    
7     1     1DE2463     Check Valve    

Procedure

  1. Follow the instructions that are referred to in Systems Operation, Testing and Adjusting, RENR4703 (9EP7899), "R2900 L.H.D. Remote Control System", "Machine Preparation for Troubleshooting".



    Illustration 1g00756624

    View of the Remote Control Valve Group

    (1) 1DE2741 Directional Control Valve

    (2) 9X-6615 Bolt

  1. Disconnect the wiring harness from 1DE2741 Directional Control Valve (1) .

  1. Remove four 9X-6615 Bolts (2). Discard four 9X-6615 Bolts (2) .

  1. Remove 1DE2741 Directional Control Valve (1). Discard 1DE2741 Directional Control Valve (1) .



    Illustration 2g00756625

    (3) 6V-8397 O-Ring Seal

    (4) 112-9319 Bolt

    (5) 1DE2693 Plastic Cap

    (6) 1DE2462 Directional Control Valve

    (7) 1DE2463 Check Valve

    (8) 9EP3198 Manifold

  1. Install four 6V-8397 O-Ring Seals (3) to 1DE2463 Check Valve (7) .

  1. Install four 6V-8397 O-Ring Seals (3) to 1DE2462 Check Valve (6) .

  1. Install 1DE2463 Check Valve (7) and 1DE2462 Check Valve (6) to 9EP3198 Manifold (8) by using four 112-9319 Bolts (4) .

  1. Install four 1DE2693 Plastic Caps (5) over 112-9319 Bolts (4) .

  1. Connect the wiring harness to 1DE2462 Directional Control Valve (6) .

  1. Test and adjust the proportional steering. Refer to Systems Operation, Testing and Adjusting, RENR4703 (9EP7899), "R2900 L.H.D. Remote Control System", "General Information".

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