PRODUCT SUPPORT PROGRAM FOR REORIENTING THE JACKET WATER HEATER ON CERTAIN C15 AND C18 ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REORIENTING THE JACKET WATER HEATER ON CERTAIN C15 AND C18 ENGINES

Usage:

REBE2996-00

02Apr2008


U-162
A-129

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REORIENTING THE JACKET WATER HEATER ON CERTAIN C15 AND C18 ENGINES

1383
PS51467
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51467" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Apr2010

PROBLEM

The jacket water heater can fail to operate in its current orientation on certain C15 and C18 engines.

The heaters contain gravity seated ball valves in order to help direct flow of fluid through the heater. Poor heater performance can result from incorrect orientation of the heater. C15 models use a horizontal orientation of the jacket water heater and C18 models use a vertical orientation for the jacket water heater.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
C18 EKW00165, 183-184, 199, 208-213, 215-221, 223, 234-235, 238, 252-253

STM00991
*******Group  2*******
C15 C5E00874

C5H00409-00411, 413-414

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 2612714 HOSE AS
1 2612715 HOSE AS
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 2428310 HOSE AS.
1 3111676 HOSE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Reorient the jacket water heater to match the correct orientation for proper fluid flow. Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-750 hrs,
0-18 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-750 hrs,
0-18 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1  
 
C18 models use the vertical orientation shown in Image 1.1.1.

Retrofit the jacket water heater to the vertical orientation. Use the 261-2714 Hose Assembly and 261-2715 Hose Assembly to connect the jacket water heater in the vertical oriention.
Image1.1.1
 
 
Group Number 2  
 
C15 models use the horizontal orientation shown in Image 2.1.1.

Retrofit the jacket water heater to the correct orientation. Use the 242-8310 Hose Assembly and 311-1676 Hose Assembly to connect the jacket water heater in the horizontal oriention.
Image2.1.1
 
 

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