Assembly Procedure
Show/hide table
Table 1
Required Tools     |
Tool     |
Part Number     |
Part Description     |
Qty     |
A     |
1P-0510     |
Driver Group     |
1     |
B     |
1P-1859     |
Pliers     |
1     |
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Show/hide table
|
|
|
Illustration 1 | g00567315 |
- Install spring (30) on shaft assembly (28) .
Show/hide table
|
|
|
Illustration 2 | g00567633 |
Show/hide table
|
|
|
Illustration 3 | g00567655 |
- Raise the temperature of bearings (34) to 135 °C (275 °F) for thirty minutes. Install bearings (34) on shaft (28) .
Show/hide table
|
|
|
Illustration 4 | g00567657 |
- Use Tooling (A) to install seal (35) in body (26) .
Show/hide table
|
|
|
Illustration 5 | g00567289 |
- Install key (33) on shaft assembly (28) .
Show/hide table
|
|
|
Illustration 6 | g00567287 |
- Install cam (32) on shaft assembly (28) .
Show/hide table
|
|
|
Illustration 7 | g00567659 |
- Use Tooling (B) to install retaining ring (31) on shaft assembly (28) .
Show/hide table
|
|
|
Illustration 8 | g00567660 |
- Install shaft assembly (28) in body (26) .
Show/hide table
|
|
|
Illustration 9 | g00567281 |
- Ensure that both tangs (29) on spring (30) are in the original location in grooves of pin inside body (26) .
Show/hide table
|
|
|
Illustration 10 | g00567279 |
- Install O-ring seal (27) on body (26) .
Show/hide table
|
|
|
Illustration 11 | g00567278 |
Show/hide table
|
|
|
Illustration 12 | g00567276 |
- Install body (7) on body (26). Secure using three bolts (25) .
Show/hide table
|
|
|
Illustration 13 | g00567273 |
Note: Do not reuse retaining ring (17) .
- Install spring (20) and retainer (19) on stem (18). Secure using retaining ring (17) .
Show/hide table
|
|
|
Illustration 14 | g00567275 |
- Install O-ring seal (23) on plunger (24). Install the plunger in plug (12) .
- Install nut (21) on plunger (24) and against plug (12) .
- Install O-ring seal (22) on plug (12) .
Show/hide table
|
|
|
Illustration 15 | g00567269 |
- Install the plug and the O-ring seal on sleeve (13) .
Show/hide table
|
|
|
Illustration 16 | g00567256 |
- Install spring (16), valve group (15), slug (14), sleeve (13), and plug assembly (12) in body (9) .
Show/hide table
|
|
|
Illustration 17 | g00567232 |
- Install three O-ring seals (11) in body (9) .
Show/hide table
|
|
|
Illustration 18 | g00567231 |
- Position plunger (10) in body (7). Install body (9) on body (7) .
Show/hide table
|
|
|
Illustration 19 | g00567230 |
- Use two bolts (8) to secure body (9) to body (7) .
Show/hide table
|
|
|
Illustration 20 | g00567663 |
Note: Spool (6) must fit freely over the male spline on shaft assembly (28) .
Note: Spool (6) must be oriented correctly. The 3.5 mm (0.14 inch) hole and the 4.0 mm (0.16 inch) hole aligns. Install spool (6) in body (7) .
- Install spool (6) on shaft (28). Align the timing marks. The 3.5 mm (0.14 inch) hole and the 4.0 mm (0.16 inch) hole aligns. Install spool (6) in body (7) .
Show/hide table
|
|
|
Illustration 21 | g00567228 |
- Install ring (4) and O-ring seal (5) on body (7) .
Show/hide table
|
|
|
Illustration 22 | g00567226 |
Show/hide table
|
|
|
Illustration 23 | g00567225 |
- Install cover (2) and O-ring seal (3) on body (7). Install two bolts (1) .
End By:
Install the steering control. Refer to Disassembly and Assembly, "Steering Control - Install" for the machine that is being serviced.