| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 1P-0074 | Slide Hammer | 1 |
| 4C-5662 | Adapter | 1 | |
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|
At operating temperature, the hydraulic tank is hot and under pressure. Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin. Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly in order to relieve pressure. |
| NOTICE |
|---|
|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
| NOTICE |
|---|
|
To prevent dirt and contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. This action also lessens the chance of oil spills. |
- Put identification marks on all lines, hoses, wires, and tubes for installation purposes. Plug all lines, hoses and tubes. This helps prevent fluid loss and contamination of the oil system.
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Illustration 1 g00567577 - Attach an appropriate lifting strap and a hoist to hoist cylinder (3). Disconnect two hoses (1) from hoist cylinder (3). Remove the O-rings from the two hoses. Remove two bolts (2) from the hoist cylinder (3).
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Illustration 2 g00567578 - Remove fitting (7) from hoist cylinder (3). Remove grease nipple (5) from pin assembly (6). Remove bolt (4), the washer and the spacer from pin assembly (6).
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Illustration 3 g00567579 - Attach an appropriate lifting strap and a hoist to hoist cylinder (3). Use Tooling (A) to remove pin assembly (6) from the dump body.
- Remove hoist cylinder (3) from the dump body. The hoist cylinder has a weight of
200 kg (440 lb) plus any hydraulic fluid in the cylinder.
