CP-563D, CS-563D, CS-573D and CS-583D Vibratory Compactors Auxiliary Hydraulic System Caterpillar


Gear Pump Flow - Test

Usage:

CS-563D 1SZ

Table 1
Required Tools    
Part Number     Description     Qty    
8T-0454     Flowmeter     1    
8F-8306     Adapter     2    
8C-6874     Adapter     2    
1G-7829     Hose     1    
4C-6500     Digital Thermometer     1    

------ WARNING! ------

Sudden movement of the machine or release of oil under pressure can cause injury to persons on or near the machine.

To prevent possible injury, perform the procedure that follows before testing and adjusting the steering system.

----------------------

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


  1. Apply the parking brake.

  1. Install the frame lock pin in the hole that is provided in the articulation yoke.



    Illustration 1g00470445

    Pump Flow Test

    (1) Gear Pump. (2) Line.

  1. Assemble adapters to the flowmeter. Install the flowmeter between the gear pump and line (2) .

  1. Start the engine and run the engine at high idle at 2350 ± 50 RPM until the hydraulic oil temperature is at a minimum of 38°C (100°F).

  1. Record the flow rate at the flowmeter. The flow rate should be 53 ± 1.2 L/min (14 ± 0.3 US gpm).

  1. If the flow rate is not correct, refer to Testing and Adjusting, "Steering System Troubleshooting".

  1. If the flow rate is correct, remove tooling and reconnect lines.

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