Removal Procedure
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Table 1
Required Tools     |
Tool     |
Part Number     |
Description     |
Qty     |
A     |
126-7914     |
Oil Drain Coupling     |
1     |
B     |
1V-8760     |
Strap Wrench     |
1     |
C     |
138-7573     |
Link Bracket     |
1     |
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NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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At operating temperature, the hydraulic tank is hot and under pressure. Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin. Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly to relieve pressure. |
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- Use the following procedure to release the pressure in the hydraulic system:
- Lower the implements to the ground.
- Shut off the engine.
- Move the control levers through the full travel distance of the levers. This will relieve any pressure in the pilot system.
- Slowly loosen the filler cap on the hydraulic oil tank in order to release the pressure.
- Tighten the filler cap on the hydraulic oil tank.
- The pressure in the hydraulic system has now been relieved. Lines and components can now be removed.
Note: Put identification on all lines, hoses, wires, and tubes for installation purposes. Install a cap or plug on all lines, hoses, and tubes that are disconnected. The caps and/or plugs prevent the loss of fluid and contaminants cannot enter the system.
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Illustration 1 | g00619186 |
- Remove the bolts and cover (1) .
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Illustration 2 | g00619189 |
- Remove the bolts and cover (2) .
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Illustration 3 | g00619190 |
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Illustration 4 | g00619191 |
- Remove plug (3) from the drain valve on the bottom of the tank. The capacity of the hydraulic oil tank is 36.4 L (9.6 US gal). Install Tooling (A) and drain the hydraulic oil from the tank.
- After the hydraulic oil has drained, remove Tooling (A). Install drain plug (3) in the hydraulic tank.
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Illustration 5 | g00619193 |
- Use Tool (B) to remove filter (4) .
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Illustration 6 | g00619195 |
- Disconnect electrical connector (6), line (5), and tube assemblies (7) and (8) from the hydraulic tank.
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Illustration 7 | g00619197 |
- Remove three bolts (9) that hold the hydraulic tank to the platform.
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Illustration 8 | g00619198 |
- The weight of the empty hydraulic tank is 90 kg (198 lb). Move hydraulic tank (10) away from the cab enough to install Tooling (C) .
- Install Tooling (C) to the hydraulic tank. Attach a lifting strap and a suitable lifting device to Tooling (C) and remove the hydraulic tank from the platform.