D250E Series II and D300E Series II Articulated Trucks Power Train Caterpillar


Retarder Solenoid Control Valve - Disassemble

Usage:

D250E II 4PS

Disassembly Procedure

Start By:

  1. Remove the retarder solenoid control valve. Refer to Disassembly and Assembly, "Retarder Solenoid Control Valve - Remove". The information is in this manual.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.

Dispose of all fluids according to local regulations and mandates.





    Illustration 1g00509893

  1. Remove nut (2) from coil assembly (1) .



    Illustration 2g00509894

  1. Remove coil assembly (1) from cartridge (3) .



    Illustration 3g00509895

  1. Remove cartridge (3) from valve body (4) .



    Illustration 4g00509928

  1. Remove backup ring (6) , O-ring seal (7) and O-ring seal (5) from cartridge (3) .



    Illustration 5g00509896

  1. Remove nut (8) and the washer from coil assembly (9) . Remove coil assembly (9) from valve body (4) .



    Illustration 6g00509932

  1. Remove cartridge (13) from valve body (4) . Remove nut (12) , the washer, coil assembly (10) and cartridge (11) from valve body (4) .



    Illustration 7g00509905

  1. Remove backup ring (18) , O-ring seal (15) , backup ring (17) , O-ring seal (14) , and O-ring seal (16) from the remaining cartridges (11) and (13) .



    Illustration 8g00509898

  1. Remove pressure switch (19) from valve body (4) .



    Illustration 9g00509899

  1. Remove O-ring seal (20) from pressure switch (19) .



    Illustration 10g00509900

  1. Remove plug (21) from valve body (4) .



    Illustration 11g00509902

  1. Remove orifice (24) from valve body (4) . Remove plugs (22) and orifices (23) from valve body (4) . Remove the O-ring seals from the plugs and the orifices.

Caterpillar Information System:

D250E Series II and D300E Series II Articulated Trucks Power Train Retarder Solenoid Control Valve - Install
D250E Series II and D300E Series II Articulated Trucks Power Train Retarder Solenoid Control Valve - Remove
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