Torque Converter - Disassemble
Disassembly Procedure
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 6V-2156 | Link Bracket | 1 |
| 6V-2157 | Link Bracket | 1 | |
| B | 1P-0510 | Driver Group | 1 |
| C | 5F-7343 | Puller Assembly | 1 |
| D | 1P-0520 | Driver Group | 1 |
Start By:
- Remove the torque converter. Refer to Disassembly and Assembly, "Torque Coverter and Retarder - Separate". The information is in this manual.
- Remove bolt (1) and retainer (2) in order to remove yoke (3) and the seal from shaft (4) .
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| Illustration 1 | g00440545 |
- Remove eight bolts (5) from carrier (6) .
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| Illustration 2 | g00440546 |
- Use two 3/8-16 NC forcing screws (7) in order to remove carrier (6) from housing (8) .
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| Illustration 3 | g00440991 |
- Remove lip type seal (9) from carrier (6) .
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| Illustration 4 | g00441104 |
- Attach Tooling (A) , a hoist and an appropriate lifting device to housing (8) . Separate housing (8) from the torque converter. The housing weighs approximately 140 kg (310 lb) .
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| Illustration 5 | g00441172 |
- Remove fourteen bolts (10) in order to remove flange assembly (11) .
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| Illustration 6 | g00508520 |
- Use two 1/2-13 NC forcing screws (7) in order to remove flange assembly (11) from torque converter (12) .
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| Illustration 7 | g00508522 |
- Remove two bolts (13) , retainer (14) and the shims from torque converter (12) .
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| Illustration 8 | g00441450 |
- Remove seal (15) from shaft (16) .
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| Illustration 9 | g00441527 |
- Remove shaft (16) from torque converter (12) .
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| Illustration 10 | g00441583 |
- Remove two O-ring seals (17) from shaft (16) .
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| Illustration 11 | g00441763 |
- Remove retaining ring (18) from shaft (16) .
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| Illustration 12 | g00441769 |
- Use Tooling (B) and a press in order to remove bearing (19) from shaft (16) .
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| Illustration 13 | g00442003 |
- Remove stator carrier (20) from torque converter (12) .
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| Illustration 14 | g00443304 |
- Remove two O-ring seals (21) from stator carrier (20) .
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| Illustration 15 | g00443307 |
- Remove retaining ring (22) from stator carrier (20) .
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| Illustration 16 | g00443313 |
- Use Tool (B) , Tool (C) and a press in order to remove ring carrier (23) and bearing (24) from stator carrier (20) .
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| Illustration 17 | g00443343 |
- Remove 36 bolts (25) that connect converter impeller (26) to housing (27) .
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| Illustration 18 | g00443503 |
- Use four 3/8-16 NC forcing screws (28) in order to remove converter impeller (26) from housing (27) .
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| Illustration 19 | g00443587 |
- Remove eight bolts (29) in order to remove pump drive gear (30) from converter impeller (26) .
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| Illustration 20 | g00443647 |
- Remove pump drive gear (30) from converter impeller (26) .
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| Illustration 21 | g00443683 |
- Remove impeller hub (31) from converter impeller (26) .
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| Illustration 22 | g00444126 |
- Remove bearing retainer (33) and bearing thrust race (34) from converter stator (36) .
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| Illustration 23 | g00444269 |
- Remove thrust bearing (35) from converter stator (36) .
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| Illustration 24 | g00444270 |
- Remove converter stator (36) from converter turbine (37) .
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| Illustration 25 | g00444271 |
- Remove retaining ring (38) and thrust race (39) from converter stator (36) .
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| Illustration 26 | g00444273 |
- Remove freewheel race (40) from freewheel cam (41) .
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| Illustration 27 | g00444343 |
- Remove freewheel rollers (42) and freewheel springs (43) from freewheel cam (41) .
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| Illustration 28 | g00444366 |
- Remove retaining ring (44) and thrust race (45) from converter stator (36) .
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| Illustration 29 | g00444403 |
- Remove freewheel cam (41) from converter stator (36) .
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| Illustration 30 | g00444503 |
- Remove bearing retainer (46) , thrust bearing (47) and bearing thrust race (48) from converter turbine (37) .
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| Illustration 31 | g00524488 |
- Use Tool (D) and a press and remove converter turbine (37) from housing (27) .
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| Illustration 32 | g00524509 |
- Remove sixteen bolts (50) and remove turbine hub (51) from converter turbine (37) .
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| Illustration 33 | g00524510 |
- Remove seal ring (52) and retaining ring (53) from turbine hub (51) .
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| Illustration 34 | g00445403 |
- Remove retaining ring (54) from housing (27) .
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| Illustration 35 | g00445444 |
- Remove backing plate (55) from housing (27) .
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| Illustration 36 | g00445664 |
- Remove friction disc (56) from housing (27) .
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| Illustration 37 | g00445723 |
- Install two eyebolts (57) in clutch piston (58) . Remove clutch piston (58) from housing (27) .
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| Illustration 38 | g00445804 |
- Remove ring seal (59) from piston (58) .
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| Illustration 39 | g00446027 |
- Remove ring seal (60) from housing (27) .
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| Illustration 40 | g00446443 |
- Use Tool (D) and a press and remove bearing (61) from housing (27) .
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| Illustration 41 | g00446444 |
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