PRODUCT SUPPORT PROGRAM FOR REPLACING THE INTERMEDIATE SPEED SENSORS ON CERTAIN 735C, 745, AND 745C ARTICULATED TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE INTERMEDIATE SPEED SENSORS ON CERTAIN 735C, 745, AND 745C ARTICULATED TRUCKS

Usage:

TEBE9218-00

23May2019


M610

 
Containment -
Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE INTERMEDIATE SPEED SENSORS ON CERTAIN 735C, 745, AND 745C ARTICULATED TRUCKS

1408 1439 3030 3073 3167 3175
PS90971
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS90971" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31May2021

PROBLEM

The existing sensors can loose tracking of the target gear on certain 735C, 745, and 745C Articulated Trucks. If the existing sensors loose tracking of the gear it will result in false 675 diagnostic codes.

AFFECTED PRODUCT

Model Identification Number
735C  TFJ00187, 201, 273
745  3T600271, 524, 599, 666, 670, 674, 786, 788, 802, 804, 806, 965
745C  TFK01287-01289, 1321, 1328-1329, 1437, 1442, 1543, 1592, 1639-1640, 1648-1649, 1654-1655, 1657

PARTS NEEDED

Qty

Part Number Description
4 3S2093 STRAP-CABLE
2 8T6912 BOLT-HEX HEAD
2 2284947 SEAL-O-RING
2 3545137 SPACER-HARD
2 5465409 SENSOR GP-SPD -A
2 5497410 HARNESS AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 19% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

If a machine has excessive occurrences of the 675 code on TINTS 1 (Transmission Intermediate Speed Sensor) which could be multiple occurrences per day or any occurrences on TINTS 2, replace the sensors using the Rework Procedure for Sensor Replacement within Service Magazine, M0089327.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-10000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 3.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING POSSIBLY REWORKING THE ENGINE OIL SCAVENGE PUMP MOUNTING BOLTS ON CERTAIN REMAN C175-20 ENGINES IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING POSSIBLY REWORKING THE ENGINE OIL SCAVENGE PUMP MOUNTING BOLTS ON CERTAIN REMAN C175-20 ENGINES IN DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ROTOR TRANSMISSION OIL COOLER ON CERTAIN RM500B ROTARY MIXERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ROTOR TRANSMISSION OIL COOLER ON CERTAIN RM500B ROTARY MIXERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE 425-7266 OIL FILTER BRACKET ON CERTAIN 793F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE 425-7266 OIL FILTER BRACKET ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT SUSPENSION CYLINDERS ON CERTAIN 775G OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE FRONT SUSPENSION CYLINDERS ON CERTAIN 775G OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE 453-0305 BAR ASSEMBLIES ON CERTAIN PL72 PIPELAYERS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE 453-0305 BAR ASSEMBLIES ON CERTAIN PL72 PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR REWORKING HYDRAULIC TANK MOUNTING BRACKET WELDS ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING HYDRAULIC TANK MOUNTING BRACKET WELDS ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING WHEEL BEARINGS USING AN IMPROVED PRELOAD PROCEDURE ON CERTAIN 120M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING WHEEL BEARINGS USING AN IMPROVED PRELOAD PROCEDURE ON CERTAIN 120M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING FRAME ASSEMBLY FRONT AND REAR PEDESTAL WELDS ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING FRAME ASSEMBLY FRONT AND REAR PEDESTAL WELDS ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE A-FRAME BEARING HOUSING ON CERTAIN 745 ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE A-FRAME BEARING HOUSING ON CERTAIN 745 ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE TORQUE CONVERTER FILTER SCREEN ON CERTAIN R1700K LOAD HAUL DUMP MACHINES PRODUCT SUPPORT PROGRAM FOR INSTALLING THE TORQUE CONVERTER FILTER SCREEN ON CERTAIN R1700K LOAD HAUL DUMP MACHINES
PRODUCT SUPPORT PROGRAM FOR REPLACING PRODUCT LINK PL121 SATELLITE RADIOS ON CERTAIN CATERPILLAR PRODUCTS PRODUCT SUPPORT PROGRAM FOR REPLACING PRODUCT LINK PL121 SATELLITE RADIOS ON CERTAIN CATERPILLAR PRODUCTS
PRODUCT SUPPORT PROGRAM FOR REPLACING PRODUCT LINK PL121 SATELLITE RADIOS ON CERTAIN EXCAVATORS, WHEELED EXCAVATORS, MATERIAL HANDLERS, AND FOREST MACHINES PRODUCT SUPPORT PROGRAM FOR REPLACING PRODUCT LINK PL121 SATELLITE RADIOS ON CERTAIN EXCAVATORS, WHEELED EXCAVATORS, MATERIAL HANDLERS, AND FOREST MACHINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ENGINE SOFTWARE ON CERTAIN 966L, 966M, 972L, AND 972M WHEEL LOADERS 725C, AND 725C 2 ARTICULATED TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ENGINE SOFTWARE ON CERTAIN 966L, 966M, 972L, AND 972M WHEEL LOADERS 725C, AND 725C 2 ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING ENGINE SOFTWARE ON CERTAIN 972L, AND 972M WHEEL LOADERS AND 725C ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING ENGINE SOFTWARE ON CERTAIN 972L, AND 972M WHEEL LOADERS AND 725C ARTICULATED TRUCKS
TH210-215 Parts Manual Supplement TH210-215 Parts Manual Supplement
Replacing Multiple Row Modules (MRM) With Improved Multiple Row Modules (IMRM) Can Result In Coolant Leaks Replacing Multiple Row Modules (MRM) With Improved Multiple Row Modules (IMRM) Can Result In Coolant Leaks
Replacement Procedure: Replacement Procedure:
Remanufactured Fuel Injection Nozzles Remanufactured Fuel Injection Nozzles
Severe Vibrations May Result In Undercarriage Damage Severe Vibrations May Result In Undercarriage Damage
Pad Used In Seat Group May Restrict Cab Air Flow Pad Used In Seat Group May Restrict Cab Air Flow
O-ring Seal In The 7U2724, 7U4065 And 7U9503 Check Valve Groups (Restrictor Valve) May Leak O-ring Seal In The 7U2724, 7U4065 And 7U9503 Check Valve Groups (Restrictor Valve) May Leak
Steering Control Boxes May Leak At Sealing Surfaces Steering Control Boxes May Leak At Sealing Surfaces
120G Motor Graders 120G Motor Graders
Cab Recirculation Filters May Have Incorrect Foam Material Cab Recirculation Filters May Have Incorrect Foam Material
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.