PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR ASSEMBLY ON CERTAIN M318F/M320F/M322F WHEELED EXCAVATORS AND MH3022/MH3024/MH3026 MATERIAL HANDLERS
Usage:
TEBE7656-00
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| 22May2018 |
U-291
D-256
O-261
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE DEF INJECTOR ASSEMBLY ON CERTAIN M318F/M320F/M322F WHEELED EXCAVATORS AND MH3022/MH3024/MH3026 MATERIAL HANDLERS |
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| 108I | PS53760 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53760" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31May2020 |
PROBLEM
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| The existing DEF Injector can fail on certain M318F/M320F/M322F Wheeled Excavators and MH3022/MH3024/MH3026 Material Handlers. If the existing DEF Injector fails, it will need to be replaced and the engine software updated. |
AFFECTED PRODUCT
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| Model | Identification Number |
| M318F | F8B00287-00290, 292-296, 300-301, 303-313, 315, 318, 321-323, 325-326, 328, 330-331, 334-338, 340-341, 343, 345-347, 350, 352-356, 358-360, 362-363, 365-367, 369-375, 385, 387-392, 394-395, 397-398, 402-407, 412-413, 416-417, 419-422, 424-427, 429-434, 439, 441, 443-446, 448-450, 455-456, 458, 460-463, 465-466, 468-474, 478-479, 481-482, 484-485, 487, 489-490, 493-496, 498, 500, 502-505, 508-509, 511, 513, 515-524, 526-528, 530-537, 539-551, 556-558, 560-576, 581-582, 585-592, 595, 600-601, 604-607, 610-613, 617-618, 620-621, 623-628, 630, 632, 635-636, 639-640, 642, 645, 647-648, 650, 652-653, 655-656, 658-661, 663-665, 667-668, 670-676, 679, 683-684, 686, 689, 693-694, 696-698, 701, 703-711, 713-716, 718-722, 725, 727, 730, 732-734, 739-742, 745, 748, 751-753, 755-757, 759-764, 769-770, 772-776, 778, 782-789, 791-796, 798, 800-803, 805, 807-809, 811, 814, 816-818, 820, 822, 824-825, 827-828, 830-831, 833-839, 842-845, 847, 849-856, 858-859, 861-863, 865-867, 869-870, 873-876, 878-880, 883, 886, 888, 892, 894-896, 900-901, 903-906, 908, 910-916, 918, 920-926, 928-931, 934-937, 939-944, 946-950, 952, 954-955, 957-961, 963-964, 967, 969-971, 974-975, 979-980, 982-986, 988-989, 992, 995, 997-999, 1002, 1005, 1007, 1009, 1013-1016, 1018-1020, 1023, 1027-1028, 1030-1031, 1033-1038, 1040, 1043, 1045-1047, 1049-1051, 1055, 1057-1066, 1069 FB800262, 264-266, 268-278, 280, 282-283, 285-286, 289-291, 293-295, 297, 300-301, 303-304, 310, 315-318, 320, 322, 325, 333, 336, 338-339, 343, 347, 349-350, 352, 357, 359-361, 366, 372-374, 376, 378-379, 382, 384, 386, 389-390, 392, 396, 400, 402-407, 409-415, 418, 421-422, 425, 427, 432, 434, 436, 438-439, 443, 445-448, 451-455, 457-458, 460, 464, 466, 468-469, 471, 476, 482, 491-493, 495-496, 500 |
| M318F OEM | MH900101-00104, 90105 |
| M320F | F2W00169-00170, 173, 176, 178-181, 183-185, 187, 192-198, 200-204, 206, 210-211, 213, 215, 220-221, 224-227, 229-230, 234-235, 237-238, 240, 242-243, 245, 247, 251-252, 254-256, 259-263, 265-270, 273, 275-277, 279, 281-287, 289-293, 295-298, 300-302, 304-307, 311, 313-314, 317-322, 324, 326, 328-333, 337-341, 343-347, 349-352, 355-359, 361, 363, 367, 370-373, 376-377, 380-382, 385-392, 395-397, 399-400, 402-406, 408-412, 414-416, 418-419, 421-422, 424-429, 431-433, 436, 438-445, 450-452 FB200281, 283-285, 287-289, 291-295, 297-298, 304, 306, 309-310, 312, 315-317, 319, 322, 324-325, 327, 329-333, 336, 338-340, 342-345, 347-348, 350-351, 353-354, 356-357, 360, 365-366, 378, 381 |
| M322F | F2Z00145-00153, 155-163, 166, 171-174, 176-177, 179-183, 186-196, 200-202, 204-205, 210-220 FBW00117-00119, 123-129, 131, 133, 136, 141, 144, 146-147, 149-150, 153-154, 157, 160, 163-164, 168, 170-171, 174-175, 177 |
| M322F OEM | M3290101 |
| MH3022 | FB300164, 166, 171-175, 177, 179-182, 185-186, 189, 191-193, 196-200, 203-204, 206, 208-209, 211, 213, 215-216, 229, 231-232, 235, 237-241, 245, 254-258, 260, 264, 266, 270-272, 277-278, 284, 287-288, 290-292, 294, 296-299, 302 FM200276-00278, 280-284, 286, 288-292, 294-296, 298, 300-301, 304-323, 325-327, 329, 331, 333-335, 338-341, 343, 345, 347, 349, 351, 353, 355-356, 359-363, 365, 369, 372-373, 375-389, 391-399, 403-406, 409, 412-415, 418, 421, 424, 426, 428, 430-435, 437-438, 440, 442, 444-455, 457, 459-467, 469-470, 478-479, 485, 487, 489, 491, 493-495, 499, 503, 506-514, 517, 520-521, 523-524, 527, 531-535, 537-538 |
| MH3024 | FB500138-00141, 143-145, 147-149, 152, 156-157, 160, 162, 166-167, 172, 174-176, 184-185, 187, 190, 192, 195, 200, 202-204 FB700288-00323, 325-349 FM400111-00112, 115-119, 122, 125-126, 131-138, 140-141, 144-145, 149, 151-156, 160-164, 168-169, 172, 174, 176-177, 179-180, 183-186, 189-195, 197-200, 202-203, 206-211 |
| MH3026 | FB900241-00260 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 4609257 | INJECTOR AS-DEF |
| 1 | 5398400 | SFWR GP-A1000 |
| 1 | BULK_COOLANT | COOLANT (MAX 1 GALLON) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. Refer to the Operation and Maintenance Manual "Safety Section". 1. Remove the existing DEF injector assembly and replace with a new 460-9257 DEF Injector Assembly. Refer to UENR4468, Disassembly and Assembly, to remove and install the new DEF Injector Assembly. 2. Update the engine software. Reflash the engine controller (ECM) with the 539-8400 Software Group or latest available on SIS Web. |
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SERVICE CLAIM ALLOWANCES
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0-36 mo |
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37-60 mo |
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| NOTE: This is a 2.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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