PRODUCT SUPPORT PROGRAM FOR CONVERTING TO ACCEPT COPPER AFTERCOOLER CORES ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS Caterpillar

PRODUCT SUPPORT PROGRAM FOR CONVERTING TO ACCEPT COPPER AFTERCOOLER CORES ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS

Usage:

TEBE7632-00

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17Oct2018

U-585

D-511

O-517

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After Failure Only	PRODUCT SUPPORT PROGRAM FOR CONVERTING TO ACCEPT COPPER AFTERCOOLER CORES ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
1350 1063 1064 1071		PS53876

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NOTE:	Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
NOTE:	This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53876" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

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TERMINATION DATE

30Apr2021

PROBLEM

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If an aluminum cooler has failed and needs to be replaced, it is necessary to update the truck to accept 318-3149 Copper Aftercoolers. The old aluminum after coolers may not be available.

AFFECTED PRODUCT

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Model	Identification Number
795F AC	ERM00151-00162, 165-167, 170-204, 206-254

PARTS NEEDED

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Qty	Part Number	Description
1	5M6214	PLUG-NPTF
82	5P1076	WASHER-HARD
2	7E9182	SUPPORT
6	7X0605	WASHER-HARD
8	7X2553	BOLT-HEX HEAD
2	8N7257	MOUNT AS
72	8T4121	WASHER-HARD
8	8T4122	WASHER-HARD
4	8T4139	BOLT-HEX HEAD
6	8T4183	BOLT-HEX HEAD
24	8T4184	BOLT-HEX HEAD
4	8T4192	BOLT-HEX HEAD
8	8T4193	BOLT-HEX HEAD
26	8T4194	BOLT-HEX HEAD
72	8T4195	BOLT-HEX HEAD
52	8T4223	WASHER-HARD
10	8T4244	NUT-HEX
48	8T4956	BOLT-HEX HEAD
10	8T6868	BOLT-HEX HEAD
40	1356261	CLAMP-T'BOLT
8	1984780	WASHER-HARD
2	2947373	HOSE - HUMP
1	3471485	BRACKET AS
1	3471962	BRACKET AS
8	3668500	HOSE - HUMP
1	3748509	TUBE
1	3748510	TUBE
1	3748513	BRACKET AS
1	3748517	BRACKET AS
2	3748519	PLATE
2	3748521	PLATE AS
2	3749470	CHANNEL AS
2	3749472	PLATE
2	3749473	PLATE AS
2	3749476	PLATE AS
2	3749478	PLATE
1	3749479	STABILIZER AS
1	3749481	STABILIZER AS
2	3754192	CHANNEL AS
2	3754194	BRACKET AS
2	3917193	TUBE
1	3917194	TUBE
1	3917195	TUBE
2	4196027	PLATE
4	4211742	CLIP-HALF
2	4256828	CAP
2	4484421	BRACKET AS
2	4484422	BRACKET AS
1	4552553	PEDESTAL AS-LH
1	4552554	PEDESTAL AS-RH
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 20% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Reference Service Magazine, M0078580.

Refer to REHS7973 to update a truck to accept copper 318-3149 Aftercooler Core Assemblies.

This program only covers the parts (brackets, pipes, hoses, hardware, etc.) needed to accept copper ATAACs.

The copper aftercooler core assemblies are not covered under this program.

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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
0-6000 hrs, 0-12 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%
6001-20000 hrs, 13-90 mo	100.0%	0.0%	0.0%	0.0%	0.0%	100.0%
20001-40000 hrs, 91-92 mo	67.0%	0.0%	0.0%	0.0%	25.0%	100.0%
40001-60000 hrs, 93-94 mo	33.0%	0.0%	0.0%	0.0%	50.0%	100.0%