PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN DASH 12 XT6-ES HYDRAULIC HOSES ON CERTAIN CB44B, CB54B, CB68B, AND CD54B ASPHALT COMPACTORS
Usage:
TEBE5211-00
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| 28Sep2016 |
U-506
O-435
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| Safety | PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN DASH 12 XT6-ES HYDRAULIC HOSES ON CERTAIN CB44B, CB54B, CB68B, AND CD54B ASPHALT COMPACTORS |
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| 5057 | PI11097 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI11097" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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PROBLEM
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| The hoses need to be inspected and may need to be replaced on certain CB44B, CB54B, CB68B, and CD54B Asphalt Compactors. The existing hoses can fail at the hose to coupling crimp interface. The failure may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| CB44B | JXL00200, 213 |
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| *******Group 2******* | |
| CB54B | RJN00230-00231 |
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| *******Group 3******* | |
| CB68B | C6800103 |
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| *******Group 4******* | |
| CD54B | J9T00113, 122 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 6 | 5P5148 | STRAP-CABLE (AS NEEDED) |
| 12 | 6V9746 | SEAL-O-RING-ORFS (AS NEEDED) |
| 8 | 1772215 | STRAP-CBL DUAL (AS NEEDED) |
| 2 | 1940398 | HOSE AS (AS NEEDED) |
| 20 | 2042281 | STRAP-CABLE (AS NEEDED) |
| 1 | 2546205 | HOSE AS (AS NEEDED) |
| 1 | 3654156 | HOSE AS (AS NEEDED) |
| 1 | 3732543 | HOSE AS (AS NEEDED) |
| 1 | HYD_OIL | HYD OIL (AS NEEDED; SEE OMM) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 2******* | ||
| 6 | 5P5148 | STRAP-CABLE (AS NEEDED) |
| 6 | 6V9746 | SEAL-O-RING-ORFS (AS NEEDED) |
| 610 | 7K1181 | STRAP-CABLE (AS NEEDED) |
| 10 | 1772215 | STRAP-CBL DUAL (AS NEEDED) |
| 15 | 2042281 | STRAP-CABLE (AS NEEDED) |
| 1 | 3526180 | HOSE AS (AS NEEDED) |
| 1 | 3642484 | HOSE AS (AS NEEDED) |
| 1 | 3642489 | HOSE AS (AS NEEDED) |
| 1 | HYD_OIL | HYD OIL (AS NEEDED; SEE OMM) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 3******* | ||
| 16 | 6V9746 | SEAL-O-RING-ORFS (AS NEEDED) |
| 10 | 1772215 | STRAP-CBL DUAL (AS NEEDED) |
| 4 | 1783620 | STRAP-DUAL CLAMP (AS NEEDED) |
| 1 | 1967920 | HOSE AS (AS NEEDED) |
| 20 | 2042281 | STRAP-CABLE (AS NEEDED) |
| 2 | 4354130 | HOSE AS (AS NEEDED) |
| 2 | 4363467 | HOSE AS (AS NEEDED) |
| 1 | 4365811 | HOSE AS (AS NEEDED) |
| 1 | 4592585 | HOSE AS (AS NEEDED) |
| 2 | 4593006 | HOSE AS (AS NEEDED) |
| 1 | 4602273 | HOSE AS (AS NEEDED) |
| 1 | HYD_OIL | HYD OIL (AS NEEDED; SEE OMM) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 4******* | ||
| 2 | 1P3702 | SEAL-RECTANGULAR (AS NEEDED) |
| 4 | 6V9746 | SEAL-O-RING-ORFS (AS NEEDED) |
| 1 | 2975637 | HOSE AS (AS NEEDED) |
| 1 | 3403419 | HOSE AS (AS NEEDED) |
| 1 | 4387618 | HOSE AS (AS NEEDED) |
| 1 | HYD_OIL | HYD OIL (AS NEEDED; SEE OMM) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
ACTION REQUIRED
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| Refer to the table below to determine which hoses must be replaced on each machine serial number. Refer to M0076894, Special Instruction, "XT6 ES Hose Replacement Procedure on Certain Asphalt Compactors", for instructions on replacing the hoses. |
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OWNER NOTIFICATION
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| Owners in the following countries will receive the attached Owner Notification: US Canada Australia New Zealand |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 1.0-hour job for Group 1 | |||||
| Note: Up to 2.0 hours is allowed to remove and install each hose that needs to be replaced. Note: An additional 4.0 hours is allowed to remove and install the operators platform (if equipped). Note: An additional 5.0 hours is allowed to remove and install the operators cab (if equipped). Note: An additional 1.5 hours is allowed to remove and install the water tank. |
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| NOTE: This is a 1.0-hour job for Group 2 | |||||
| Note: Up to 2.0 hours is allowed to remove and install each hose that needs to be replaced. Note: An additional 4.0 hours is allowed to remove and install the operators platform (if equipped). Note: An additional 5.0 hours is allowed to remove and install the operators cab (if equipped). Note: An additional 1.5 hours is allowed to remove and install the water tank. |
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| NOTE: This is a 1.0-hour job for Group 3 | |||||
| Note: Up to 2.0 hours is allowed to remove and install each hose that needs to be replaced. Note: An additional 4.0 hours is allowed to remove and install the operators platform (if equipped). Note: An additional 5.0 hours is allowed to remove and install the operators cab (if equipped). Note: An additional 1.5 hours is allowed to remove and install the water tank. |
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| NOTE: This is a 1.0-hour job for Group 4 | |||||
| Note: Up to 2.0 hours is allowed to remove and install each hose that needs to be replaced. Note: An additional 4.0 hours is allowed to remove and install the operators platform (if equipped). Note: An additional 5.0 hours is allowed to remove and install the operators cab (if equipped). Note: An additional 1.5 hours is allowed to remove and install the water tank. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| EXAMPLE COPY OF OWNER NOTIFICATION XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 SAFETY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING CERTAIN DASH 12 XT6-ES HYDRAULIC HOSES MODELS INVOLVED - CERTAIN CB44B, CB54B, CB68B, AND CD54B ASPHALT COMPACTORS Dear Cat Product Owner: The XT6 ES hoses need to be replaced on the products listed below. The existing hoses can fail at the coupling crimp. A failure may, in conjunction with other factors or circumstances, result in a risk of personal injury or death. You will not be charged for the service performed. Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. You may now search for open Safety Service Letters by entering your product serial number(s). Visit the CAT.COM/SAFETY website and click on SUPPORT, then SAFETY SERVICES for more information. Please refer the dealer to their Service Letter dated 28Sep2016 when scheduling this service. We regret the inconvenience this may cause you, and urge you to have this service performed for your safety and satisfaction. Caterpillar Inc. Identification #(s) Attached to 28Sep2016 Service Letter |
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