PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION WIRING GROUP ON CERTAIN 797F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION WIRING GROUP ON CERTAIN 797F OFF-HIGHWAY TRUCKS

Usage:

TEBE3870-00

03Feb2016


R120

 
Containment -
Before/After

 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION WIRING GROUP ON CERTAIN 797F OFF-HIGHWAY TRUCKS

7777 0679 3030 1408
PS90555
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Containment Program can be administered either before or after a failure occurs. In either case the decision whether to apply the Program is made by the dealer and service rep. Obtain the service reps Goodwill Approver Code before completing the repair. EAME dealers should use their standard Industry Group specific goodwill approval codes. The Goodwill Approver Code must be included when submitting the claim.

NOTE:

When reporting the repair, use "PS90555" as the Part Number and "7777" as the Group Number. If administered before failure, use "56" as Warranty Claim Description and "T" as the SIMS Description Code. If administered after failure, use "96" as Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

28Feb2018

PROBLEM

The transmission harness and cab-to-transmission harness may fail at the connection interface located on the bottom side of the torque tube. The connections are located at the bottom of a U-shaped routing, and water is running down the harnesses into the connectors.

AFFECTED PRODUCT

Model Identification Number
797F  LAJ00148-00150, 158-176, 178, 181-182, 185, 187, 216-221, 230, 233-236, 247-250, 256-261, 263, 265, 397, 406, 408, 411, 414-415, 423, 425-427, 433, 435-438, 467, 471-473, 495-501

PARTS NEEDED

Qty

Part Number Description
1 1U9458 CONNECTOR-31-PIN
1 5P0562 WIRE-LOCK
2 5P7470 CLIP-HALF SLOT
2 5P7471 CLIP-HALF TANG
2 5P7703 GROMMET
4 6V7357 BOLT-HEX HEAD
18 8T4121 WASHER-HARD
5 8T4136 BOLT-HEX HEAD
1 8T4137 BOLT-HEX HEAD
1 8T4172 BOLT-HEX HEAD
1 8T4182 BOLT-HEX HEAD
1 8T4183 BOLT-HEX HEAD
2 8T4192 BOLT-HEX HEAD
5 8T4195 BOLT-HEX HEAD
2 8T4196 BOLT-HEX HEAD
3 8T4223 WASHER-HARD
8 9X8256 WASHER
2 1273387 BOSS
1 1364992 SPACER
1 1925017 BRACKET AS.
20 2042281 STRAP-CABLE
18 2048000 MOUNT-TIE WRAP
1 2242734 RECEPTACLE AS
4 2812592 TAPERLOCK
1 3023908 SPACER
4 3445673 NUT-HEX
5 3445675 NUT-HEX
1 3453753 MOUNT-DUAL TIE
1 3516021 PLATE
3 3885576 BOSS-DRAWN ARC
1 3979469 BRACKET AS
1 3981083 BRACKET
1 4218019 BRACKET AS
1 4819789 HARNESS AS
1 4869094 PLATE AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Refer to Special Instruction, SEHS0335, "Procedure to Improve the Transmission Wiring Groups on Certain 797F Off-Highway Trucks".

For component removal and installation processes, please refer to the product Disassembly and Assembly manual for instructions.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-18000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
18001-36000 hrs,
37-72 mo 
60.0%
50.0%
0.0%
0.0%
30.0%
50.0%
36001-60000 hrs,
73-108 mo 
33.0%
25.0%
0.0%
0.0%
50.0%
75.0%
 NOTE: This is a 24.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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