Usage:
27Jan2016 |
(Revised 29Nov2016) |
Before/After Parts stock action needed | PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST BELLOWS ON CERTAIN 795F, AND 797F OFF-HIGHWAY TRUCKS |
|
1059 7750 | PS44971 |
NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44971" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
NOTE: | When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code. |
NOTE: | Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
NOTE: | This Revised Service Letter replaces the 27Jan2016 (Revised 22Nov2016) Service Letter. Changes have been made to the Service Claim Allowances. |
TERMINATION DATE |
31Jan2018 |
PROBLEM
The existing 466-4983 Exhaust Bellows can fail on 795F, and 797F Off-Highway Trucks. Cracks and small broken pieces have been observed on the outlet spacer. |
AFFECTED PRODUCT
Model | Identification Number |
*******Group 1******* | |
797F | LAJ00195-00196, 231, 353, 355, 357, 359, 361, 363-364, 366, 376-377, 379, 386, 388, 392, 395, 398, 478, 537, 539, 544-553, 566-568, 572, 585-595, 597-598 |
*******Group 2******* | |
797F | LAJ00148-00150, 158-182, 185-187, 216-221, 230, 232-250, 256-261, 263, 265, 273-274, 278-279, 281, 284, 286, 288-290, 294, 299, 301-302, 304, 306-307, 314-315, 319, 323-324, 342, 345-348, 352, 354, 356, 367, 369, 371, 374, 397, 401-402, 404-406, 408, 410-411, 414-415, 418-420, 422-441, 447-450, 453-457, 462-463, 467, 469-475, 479-482, 484-490, 495-501, 599-602 |
*******Group 3******* | |
795F AC | ERM00163-00164, 168-169, 205, 264, 270-276 |
PARTS NEEDED
Qty |
Part Number | Description |
*******Group 1******* | ||
8 | 5P8245 | WASHER-HARD |
12 | 6V3303 | BOLT |
8 | 7D1649 | WASHER-HARD |
72 | 8T7353 | BOLT-HEX HEAD |
72 | 8T7934 | WASHER-HARD |
8 | 1193450 | SPACER |
12 | 1984768 | WASHER-HARD |
2 | 2418492 | CLAMP-V-BAND |
20 | 2464924 | GASKET |
8 | 2473393 | CLAMP-V-BAND |
4 | 2894082 | BOLT-HEX HEAD |
8 | 3145638 | BOLT-HEX HEAD |
2 | 3440079 | BELLOWS AS |
8 | 3450888 | SPACER |
4 | 3595228 | BOLT-HIGH TEMP |
8 | 3605871 | BOLT-HEX HEAD |
4 | 3899659 | BELLOWS AS |
4 | 3915101 | SPACER-EXHAUST |
4 | 3915102 | SPACER-EXHAUST |
8 | 3924421 | SPRING-DISC |
4 | 4346544 | CLAMP-V-BAND |
36 | 4674241 | CLAMP-V-BAND |
18 | 4853800 | BELLOWS AS |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 2******* | ||
8 | 5P8245 | WASHER-HARD |
12 | 6V3303 | BOLT |
8 | 7D1649 | WASHER-HARD |
8 | 1193450 | SPACER |
12 | 1984768 | WASHER-HARD |
2 | 2418492 | CLAMP-V-BAND |
8 | 2473393 | CLAMP-V-BAND |
4 | 2894082 | BOLT-HEX HEAD |
4 | 3595228 | BOLT-HIGH TEMP |
8 | 3605871 | BOLT-HEX HEAD |
4 | 3899659 | BELLOWS AS |
4 | 3915101 | SPACER-EXHAUST |
4 | 3915102 | SPACER-EXHAUST |
8 | 3924421 | SPRING-DISC |
36 | 4674241 | CLAMP-V-BAND |
18 | 4853800 | BELLOWS AS |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 3******* | ||
28 | 4674241 | CLAMP-V-BAND |
14 | 4853800 | BELLOWS AS |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Rework the following engines in dealer parts stock and/or dealer exchange inventory: |
Replace the exhaust bellows and clamps. Refer to Special Instruction, REHS7883 for the correct bellows replacement procedure. Refer to Special Instruction, REHS9564 for additional information pertaining to bellows inspection and installation. |
SERVICE CLAIM ALLOWANCES
Submit a claim for the engines reworked in dealer parts stock and/or dealer exchange inventory. |