Installation Of P.T.O. Driveshaft And Bearings{1165} Caterpillar


Installation Of P.T.O. Driveshaft And Bearings{1165}

Usage:

D8 ( 22A, 36A, 46A, 68A, 66V, 76V, 77V ),
583 ( 61A, 78V ),
D342 ( 17S, 50V)

This instruction gives the procedure to install a new 9H6249 Shaft Assembly, 4H9073 and 4H9640 Bearings and/or 4H8986 Thrust Washers in the engine rear P.T.O. (power take-off) on the above machines. If there is a bearing failure, all new bearings and thrust washers on the P.T.O. shaft must be installed. If a new P.T.O. driveshaft is installed, all the bearings and thrust washers must also be installed.


NOTICE

If the former P.T.O. shaft is used again, a thorough inspection of the bearing surfaces must be made and all rough areas must be removed. The procedures given in this instruction must be followed carefully to get a good quality repair job.


1 Remove cover (1), driveshaft (2) and bearing cage (3); see the Service Manual. Remove the bearings from cover (1) and cage (3). Remove bearing (4) and thrust washers (5). Inspect the bearing surfaces on driveshaft (2). If there are nicks, scratches or burrs (rough areas) in the bearing surfaces, use fine emery paper to make the areas smooth.

2 Use a press to install 4H9073 Bearing (6) in cage (3). Install a 4H9640 Bearing (7) in housing (8) and one in cover (1). Put engine oil on bearings (7) and on the bearing surfaces of 9H6249 Shaft Assembly (9). Install 4H8986 Thrust Washers (10) on shaft (9). Put engine oil on the thrust washers and install shaft (9); use care not to hit bearing (7) with the splines on the end of the shaft. Install cover (1) with a 4H9629 Gasket.

3 Put engine oil on the bearing in cage (3) and install the cage over shaft (9); use care not to hit the splines on the shaft with the bearing. Install the remainder of the parts on the tractor; see the Service Manual.

Procedure To Run Engine (No Load)

A Start the engine and run it for two minutes at low idle (475 rpm) and no load. Increase the engine speed by 200 rpm at a time and run it for one minute in each speed range up to high idle speed (1425 rpm). Run the engine two minutes at high idle and then at low idle for one minute.

Procedure To Run Engine (With Load)

A With the engine at high idle, raise and lower the blade, but do not extend or retract the lift cylinders to the limit of their travel.

B Run the engine at high idle speed with no load for two to three minutes.

C At high idle speed, raise and lower the blade, and extend and retract the lift cylinders to the limit of their travel.

D Do step B, again.

E Do step C, again. With the completion of these steps, the machine can be run under normal conditions and procedures for operation.

Caterpillar Information System:

Installation Of 9V8854 Tree Collector Arrangement{6320} Installation Of 9V8854 Tree Collector Arrangement{6320}
Installation Of 1W4259 Valve Spring{1108} Installation Of 1W4259 Valve Spring{1108}
Operation, Maintenance, Troubleshooting And Repair Of 6V4135 Automatic Halogen Gas Leak Detector{0774} Operation, Maintenance, Troubleshooting And Repair Of 6V4135 Automatic Halogen Gas Leak Detector{0774}
Use Of 6V7028 Spring Seat Enlarger For 3200 Cylinder Heads{1101} Use Of 6V7028 Spring Seat Enlarger For 3200 Cylinder Heads{1101}
Installation Of Service Replacement Crankshaft For A 3304 Or 3306 Engine{1202} Installation Of Service Replacement Crankshaft For A 3304 Or 3306 Engine{1202}
Installation Of Hydraulic Tilt Cylinder on 815 Fill Spreading Bulldozer{5104} Installation Of Hydraulic Tilt Cylinder on 815 Fill Spreading Bulldozer{5104}
Installation Of A 2W6384 Or 2W6386 Time Delay Relay Conversion Group For Industrial, Marine And Generator Set Engines{1300, 1400, 1450} Installation Of A 2W6384 Or 2W6386 Time Delay Relay Conversion Group For Industrial, Marine And Generator Set Engines{1300, 1400, 1450}
Use Of 6V6124 Calibration Coil{0778, 0785} Use Of 6V6124 Calibration Coil{0778, 0785}
Installation Of 2W4832 Engine Oil Filter Conversion Group{1318} Installation Of 2W4832 Engine Oil Filter Conversion Group{1318}
Recommendations And Procedures For Recharging Caterpillar Fire Suppression Agent Cylinders{7401} Recommendations And Procedures For Recharging Caterpillar Fire Suppression Agent Cylinders{7401}
Installation Of 3T2286 Ether Starting Aid Group{1456} Installation Of 3T2286 Ether Starting Aid Group{1456}
Installation Of 2W4226 Turbocharger Oil Supply Conversion Group{1309} Installation Of 2W4226 Turbocharger Oil Supply Conversion Group{1309}
Installation Of Sliding Window Seals{7555} Installation Of Sliding Window Seals{7555}
Procedure For Conversion From Oil Lubrication To Grease Lubrication For Rear Power Takeoff Clutches{3055} Procedure For Conversion From Oil Lubrication To Grease Lubrication For Rear Power Takeoff Clutches{3055}
Installation Of Rear Frame Reinforcement Group{7051} Installation Of Rear Frame Reinforcement Group{7051}
Installation Of 9V5348 Hydraulic Control Arrangement (4-Valve; A.E.M. Ripper){5000} Installation Of 9V5348 Hydraulic Control Arrangement (4-Valve; A.E.M. Ripper){5000}
Installation Of 2W3815 Or 5N93 Inserts{1217} Installation Of 2W3815 Or 5N93 Inserts{1217}
Use Of 6V7898 Dial Bore Gauge Group{0761} Use Of 6V7898 Dial Bore Gauge Group{0761}
Using The 6V7899 Size Setting Fixture Group{651} Using The 6V7899 Size Setting Fixture Group{651}
Installation Of Electric Wiper Motors{7300, 7305} Installation Of Electric Wiper Motors{7300, 7305}
Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101} Repair Of Precombustion Chamber And Direct Injection Adapter Seating Surfaces{1101}
Use Of 6V7050 Lifter Spring Compressor Group{0622} Use Of 6V7050 Lifter Spring Compressor Group{0622}
Use Of 6V7762 Dual Hook Hoist And Installation Of 6V7919 Conversion Group{641} Use Of 6V7762 Dual Hook Hoist And Installation Of 6V7919 Conversion Group{641}
Use Of 6V7061 Battery Cable Crimping Die{0709, 0710, 1400} Use Of 6V7061 Battery Cable Crimping Die{0709, 0710, 1400}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.