1997/03/31 Caterpillar


New Shaft Assembly Used In The Steering Gear Groups To Improve Service Life {4301,4300}

Usage:


776 (14H),
776B (6JC),
776C (2TK),
776D (5ER),
784D (5RK) Tractors;
771D (6JR),
775D (6KR) Quarry Trucks;
769C (01X),
769D (5TR),
773B (63W),
773D (7ER),
777 (84A),
777B (4YC),
777C (4XJ),
777D (3PR),
785 (8GB),
785B (6HK),
789 (9ZC),
789B (7EK),
793 (3SJ),
793B (1HL),
793C (4AR) Off-Highway Trucks

Description of Change: This article replaces the previous service magazine article published December 16, 1996; Page 8, New Shaft Assembly Used in the Steering Gear Groups to Improve Service Life.

A new shaft assembly is used in the steering gear group. The new shaft assembly will improve the service life of the steering gear group.

Adaptable To: The 135-5283 Shaft Assembly shown in Illustration 1 is a direct replacement for the former 8X-1225 Shaft Assembly effective with 776D (5ER76) and 784B (5RK23) Tractors, 771D (6JR90) and 775D (6KR95), Quarry Trucks, 769D (5TR239), 773D (7ER180), 777D (3PR79) and 785B (6HK590) Off-Highway Trucks. This change is adaptable to all earlier 776C (2TK1-Up), 776D (5ER1-75) Tractors, 771D (6JR1-89) Quarry Trucks, 769C (01X1-Up), 769D (5TR1-238), 773B (63W1-Up), 773D (7ER1-179), 775D (6KR1-94), 777C (4XJ1-Up), 777D (3PR1-78), 784B (5RK1-22), 785 (8GB1-Up) and 785B (6HK1-589) Off-Highway Trucks.

The 135-5386 Shaft Assembly is a direct replacement for 8X-1226 Shaft Assembly. This change is adaptable to all 776 (14H), 776B (6JC) Tractors; 769C (01X), 777 (84A), and 777B (4YC) Off-Highway Trucks. A typical view of 135-5386 Shaft Assembly is pictured in Illustration 2.

The 135-5284 Shaft Assembly is a direct replacement for 8X-1224 Shaft Assembly effective with 789B (7EK452), 793B (1HL490) and 793C (4AR79) Off-Highway Trucks. This change is adaptable to all 789 (9ZC1-Up), 789B (7EK1-451), 793 (3SJ1-Up), 793B (1HL1-489) and 793C (4AR1-78) Off-Highway Trucks. A typical view of 135-5284 Shaft Assembly is also pictured in Illustration 2.

NOTE: As shown in Illustration 3, installation of either shaft assembly (1) requires the new 135-5295 Tube (2) which directly replaces the former 8X-2010 Tube.

Steering gear group numbers and model usage are listed in Charts 1, 2 and 3 for each shaft assembly.


Illustration 1. View of 135-5386 Shaft Assembly.


Illustration 2. Typical view of 135-5283 and 135-5284 Shaft Assemblies.


Illustration 3. Typical view of steering gear group.
(1) Shaft Assembly. (2) Tube required

Caterpillar Information System:

1997/03/31 New Transmission Harnesses With Revised Grounding Now Used To Increase Service Life {3168,3030}
1997/03/31 Improved V-Belt For Operation Of Compressor System {1802}
1997/03/31 Repair Centers For Topcon Sonic Grade/Slope Sensors Established {5645}
1997/03/31 Drum Drive Plate Wear {6605}
1997/03/31 Procedure For Aligning Front Suspension Frame Group With The Output Transfer Gearbox {7200}
1997/03/31 Special Instructions REHS0019 And REHS0020 Available For Installation Of Differential Thrust Stops {3258}
1997/03/31 New Thrust Washer Eliminates Use Of Retaining Screws In Final Drive; Eliminates Possibility Of Damage From Loose Retaining Screws {4051}
1997/03/31 Bolt Lengths Changed In Oil Cooler Lines Group For Proper Fastening {1365,7554}
1997/03/31 "Higher Viscosity Power Train Oil" Sticker Has Been Added To The Operation & Maintenance Manual {0645,4070}
1997/03/31 Differences Between The B-Series Backhoe Loader And The C-Series Backhoe Loader Torque Converter Temperature Gauge {7477,7450}
1997/03/31 Filler Cap Assembly For Backhoe Loaders {1107,1316}
1997/03/31 New Control Valve Groups For Attachments Have Stronger Valve Bodies {5054,5051}
1997/03/31 Common Services Software Install Procedures {7601}
1997/03/31 Information System Builder (ISB), WIN32s, And Display Driver Compatibility {7601}
1997/03/31 Tools For 346D Jake Brake {1119,1119}
1997/04/07 Improved Drivewheel Designs Available {4199}
1997/04/07 Improved Valve Stem For Articulation And Ripper Control Valve Groups Increase Performance At Initial Start-Up {5351}
1997/04/07 Improved Adjustment Procedure For Extendable Sticks {6509,6533}
1997/04/07 New Integral Seal And Oil Pan Sections Reduce Possibility Of Oil Leaks At Oil Pan "Tee" Joint {1302}
1997/04/07 New Braided Steel Ether Lines Available For Increased Durability {1456}
1997/04/07 Proper Orifice Location Provides Correct Retarder Control {3123,3100,3109,3126,3140}
1997/04/07 Change To Suspension Accumulator Improves Ride And Operator Comfort {5077,7200}
1997/04/07 Spacers Used In Hoist Cylinder Mounting Groups To Reduce Side-To-Side Movement Of The Cylinder On The Mounting Pins {5102}
1997/04/07 New Service Parts For The Front And Rear Drive Shaft Groups For Improved Reliability {4074}
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