1996/08/26 Caterpillar


New Lifters Improve Roller-To-Camshaft Contact And New Bridges Provide Commonality With 3500B Engines {1102,1121,1209}

Usage:


D11N Track-Type Tractors;
776B Off-Highway Tractors;
777B, 777C, 785, 785B, 789, 789B, 793, 793B Off-Highway Trucks;
994 Wheel Loaders;
5130, 5230 Excavators

SUPPLEMENT: 10/14/96

Service Magazine; August 26, 1996; Page 4; "New Lifters Improve Roller-To-Camshaft Contact And New Bridges Provide Commonality With 3508B Engines"

Under the "Adaptable To: " section, the second sentence of the second paragraph should read " The new 129-4181 Bridge Assembly replaces the former 8N-7292 Bride Assembly. "

At the end of the article, make note of the following information:

The new lifter assemblies in the valve mechanism groups also improve roller-to-camshaft contact for Remanufactured 3500 Engines of Caterpillar built machines. The following chart identifies the effectivity of the engine serial numbers for these machines.

NOTE: Remanufactured engines will not switch to the new new bridge. These engines will reuse the old bridge.

--------------- END SUPPLEMENT ---------------

Description of Change: Improvements have been made to the lifter assemblies and bridge assemblies of the valve mechanism groups in the 3500 Engines of the above machines.

Lifter Assembly

The new lifter assemblies in the valve mechanism groups improve roller-to-camshaft contact. As the result, premature pitting on the camshaft is eliminated. The location of the lifter is shown in Illustration 1.


Illustration 1. Typical Valve Mechanism Group: (1) Bridge Assembly. (2) Lifter Assembly.


Illustration 2. Former 4P-1827 Lifter Assembly: (3) Previous slot location. (4) Flat spot caused by slot.

The body of the lifters was improved through the elimination of flat spot on the upper locating arm. This was accomplished by moving the slot further down the locating arm. The roller was improved by the elimination of the sharp edge between the rolling surface and the corner radius. Refer to Illustration 3.


Illustration 3. New 132-9439 Lifter Assembly: (5) Elimination of the flat spot on the upper locating arm. (6) Elimination of the sharp edge between the rolling surface and the corner radius.

Bridge Assembly

The new bridge assemblies, which occur in 3500 Engines, provide commonality with the bridge assemblies in 3500 "B" series Engines. The location of the new bridge is shown in Illustration 1.

Adaptable To: Improvements to the lifter assemblies and bridge assemblies have been made within 4W-1035 and 7E-5314 Valve Mechanism Groups.

New 132-9439 Lifter Assembly replace former 4P-1827 Lifter Assembly. New 8N-7292 Bridge Assembly replace former 129-4181 Bridge Assembly. These engine improvements to lifters and bridges on specific vehicle applications are effective with the serial numbers listed in the following chart.

Caterpillar Information System:

1996/08/26 Cover Available For Frame Level Switch {7332,7314}
1996/08/26 Interim Information Regarding Bearing Settings For The 8I-4430 Transfer Gearbox Is Available {3159}
1996/08/26 Securing The Operation & Maintenance Manual To The Machine {0375,6400}
1996/08/26 New Electronic Flasher Assembly Used/Available Provides Longer Service Life {1400}
1996/08/19 New Joystick Cover Provides Additional Switch Protection {5705}
1996/08/19 New Guard Reduces The Amount Of Dust And Debris Drawn Into The Engine Compartment From The Ground {7150,7153}
1996/08/19 Service Parts Available For Attachment Coupler Cylinder Lock Valve {5133}
1996/08/19 Procedure For Setting Rear Steering Position Sensor {4005}
1996/08/19 Governor Control Cable Improved {1265}
1996/08/19 New Master Cylinder Group Reduces Brake Pedal Effort {4258}
1996/08/19 New Parts Service Bearing For The 6Y-5893 and 6Y-5965 Basic Torque Converter Groups Gives Longer Service Life {3101,3134}
1996/08/19 Improvement For 117-7553 (Fuse Panel) Breaker Group Access {1417}
1996/08/26 Explanation of "Pull Up Voltage" {0350}
1996/09/02 Machining Locator Lug Removed To Reduce The Chance Of Torn Belts As A Result Of Untracking {4197,4198}
1996/09/02 Special Instruction, SEHS9246-01, "Using 9U-6860 Tool Group To Replace Unit Injector Sleeves" Is Available {1713}
1996/09/02 Engine Oil Pan Gasket Is Reusable {1302}
1996/09/02 The Engine Valve Cover Base Gasket Is Reusable {1120}
1996/09/02 New Service Brake Plates For Longer Life {4255}
1996/09/02 New Increased Capacity Parking Brake Used {4267,4256}
1996/09/02 Improved Power Train Oil Filler Group Prevents Leakage {5070}
1996/09/02 New Swing Cylinder Groups Provide Higher Load Capability {5105,7562}
1996/09/02 New Swing Cylinder Groups Use Wider Trunnion For Better Load Distribution {5105,7562}
1996/09/02 New Stem Provides Improved Hydraulic Stability When Tilting Loader Bucket {5123}
1996/09/02 Changes To Turbocharger Support Group And Lifting Group Allow Easier Engine Removal And Installation {1052,1122}
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