1996/01/15 Caterpillar


Rear Axle Differential Bearing Preload Procedure Improved{3015}

Usage:


416B (8SG, 8ZK),
426B (5YJ),
428B (7EJ),
436B (6MJ),
438B (3KK) Backhoe Loaders

Reference: D & A Manual SENR5803; June 1993; Page 12; 416B, 426B, 428B, and 438B Backhoe Loaders Power Train.

The procedure for adjusting differential Pre-load has been changed to make the process of selecting the shim size easier. The following instructions should be included in Step 17 of the procedure:

NOTE: See the chart to make the initial selection for the shim size to be placed behind the bearing cup in the left hand brake housing. Rolling torque must be checked to confirm that the desired .002 inch - .009 inch preload has been obtained as follows:

* After the gauge tool has been used and while the sun gear is still out of the L.H. trumpet assembly, assemble the differential and L.H. trumpet assembly onto the center casting.
* Remove the drive pinion assembly.
* Remove the differential lock spring and then slide the differential lock coupling into an engaged position.
* Wrap string around the differential lock spline or use a torque wrench on the sun gear to measure the differential assembly rolling torque. It should be 2 N·m (20 lb in)-10 N·m (90 lb in)
* Change shim size if required to get this torque.

NOTE: The shim size is obtained when the cone and roller assembly is assembled in the head assembly, and the cup is in its free state (not assembled in the inner brake housing assembly).

Caterpillar Information System:

1996/01/08 Lockout Device Now Available For The Battery Disconnect Switch{1411}
1996/01/08 Air Conditioner/Heater Fan Switch Improved{1435,7320}
1996/01/08 Key Start Switch Improved{1416}
1996/01/08 Improved Wheel Bearing Cone Anti-Rotation System Prevents Wheel Bearing Cones From Rotating On The Axle Housing{4208,4234}
1996/01/08 Retrofittable Maintenance-Free Suspension Kit Available{4150,4196}
1995/12/25 New Valve Guide Available{1104}
1995/12/25 Improved Oil Lines For Optional Leveling Blade Improve Service Life{5057}
1995/12/18 Mechanical Unit Injector Identification Code{1290}
1995/12/18 Service Meters Improved To Help Prevent Lens Fogging{7480}
1995/12/18 New Switch Assembly (Pressure Switch) For The Parking Brake Indicator Gives Longer Service Life{7486}
1995/12/18 New Suspension Cylinder Protection Improves Service Life Of Cylinder Rod Wiper Seal{7213}
1995/12/18 New Pressure Switch Assembly That Provides Improved Service Life Can Be Used In The Automatic Retarder Control (ARC) System{3123}
1996/01/15 Detent Spring For The ICM Transmission Control Improves Service Life{3168}
1996/01/15 New Hose Assembly Allows Clearance For Oil Filter Service{1307,1318}
1996/01/15 Hydraulic Fan Drive Operation And Electrical Troubleshooting{1359,1408,1435,1906}
1996/01/15 Pre-Cleaner Extension Available {1055}
1996/01/15 New Hooks Add Greater Below Ground Line Operation For Balderson Hydraulic Brooms {6335}
1996/01/15 New Rotating Beacons Available{1431}
1996/01/15 New Engine Cylinder Liner Available{1216}
1996/01/22 Front Counterweight Package Available{7055,7056}
1996/01/22 Service Spools For Backhoe Valves{5051}
1996/01/22 A New Piston Kit Is Available for The 446 BackHoe Loader Hydraulic Pump{5070}
1996/01/22 BHL Heavy Duty Buckets Are Strengthened{6503}
1996/01/22 Stronger Retaining Rod Is Used For The Swing Cylinder Pin{6506}
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