Usage:
1. Remove two bolts (1) that hold guard (2) in place. Move guard (2) away from the sensor.
2. Remove the lockwire that holds wire harness connector (3) to the sensor, and disconnect the wire harness connector.
3. Remove bolts (6), washers, grommets and spacers that hold housing (4) to the transfer gear case. Slide housing (4) to the rear of the machine and off the shaft that drives the speed sensor gear.
4. Remove spacer (5) from the transfer gear case.
NOTE: The following steps are for installation of the electronic speed sensor.
5. Put spacer (5) and housing (4) in position on the transfer gear case with the spline on the shaft engaged with the spline in the speed sensor.
6. Put the washers, grommets and spacers in position on bolts (6), and install the bolts.
7. Connect wire harness connector (3) to the sensor, and install a lockwire.
8. Put guard (2) in position as shown with the spacer behind the guard at location (X), and install bolts (1).
Disassemble Transmission Electronic Speed Sensor
Start By:
a. remove transmission electronic speed sensor
1. Remove sensor (2) from housing (1).
2. Remove the O-ring seal from sensor (2).
3. Turn gear (3) so that four bolts (4) can be seen through the openings in the gear.
4. Remove four bolts (4) that hold the retainer to housing (1). Remove gear (3) and the retainer from the housing.
5. Remove spiral ring (6) that holds bearing (5) to the hub of gear (3).
6. Remove bearing (5) from the gear hub with tooling (A).
7. Remove retainer (7) from gear (3).
Assemble Transmission Electronic Speed Sensor
1. Put retainer (1) in position on gear (3) as shown.
2. Put gear (3) and retainer (1) in a press, and press bearing (2) into position against the shoulder of the gear hub with tool (A).
3. Install spiral ring (4) in groove (5) to hold the bearing in position and the gear hub.
4. Put the gear in position in housing (6). Rotate the retainer so that edge (8) is over hole (7) in the housing. Install the four bolts that hold the retainer to the housing.
5. Put O-ring seal (9) on sensor (10). Use a small screwdriver and pry the nose piece of sensor (10) out until it no longer moves [approximately 6.5 mm (.25 in)].
6. Install the sensor in housing (6). Tighten the sensor to a torque of 20 to 27 N·m (15 to 20 lb ft).
End By:
a. install transmission electronic speed sensor