PRODUCT SUPPORT PROGRAM FOR REWORKING THE ENGINE HARNESS INSTALLATION ON CERTAIN 938H WHEEL LOADERS AND IT38H INTEGRATED TOOLCARRIERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REWORKING THE ENGINE HARNESS INSTALLATION ON CERTAIN 938H WHEEL LOADERS AND IT38H INTEGRATED TOOLCARRIERS

Usage:

REBE6201-00

20Jan2011


U-27
A-20
D-27
O-27

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REWORKING THE ENGINE HARNESS INSTALLATION ON CERTAIN 938H WHEEL LOADERS AND IT38H INTEGRATED TOOLCARRIERS

1408 1403
PS43224
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43224" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jan2013

PROBLEM

The 125-OR eletrical wire, which is part of the 300-6443 Engine Harness Assembly, is conected to the glow plug incorrectly on certain 938H Wheel Loaders and IT38H Integrated Toolcarriers.

AFFECTED PRODUCT

Model Identification Number
938H  JKM00151-00778
IT38H  JNJ00151-00379

PARTS NEEDED

No parts needed for this program

ACTION REQUIRED

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-12000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
1) Incorrect Assembly
The wire 125-OR terminal was assembled on the wrong clamp bolt
Image1.1.1
 
2) Correct Assembly
The wire 125-OR terminal must be assembled on the same clamp as pre-heating wire.
Image1.2.1
 
 

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