PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 341-2377 OR 341-2409 TEMPERATURE MODULE GROUP (ESTAT CONTROLLER) ON CERTAIN 793F AND 797F OFF-HIGHWAY TRUCKS Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 341-2377 OR 341-2409 TEMPERATURE MODULE GROUP (ESTAT CONTROLLER) ON CERTAIN 793F AND 797F OFF-HIGHWAY TRUCKS

Usage:

REBE6213-00

23Sep2010


U-388
A-307
D-335

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 3412377/">341-2377 OR 3412409/">341-2409 TEMPERATURE MODULE GROUP (ESTAT CONTROLLER) ON CERTAIN 793F AND 797F OFF-HIGHWAY TRUCKS

5074
PI31804
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31804" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31804" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Mar2011 30Sep2011

PROBLEM

On Start-up, certain 793F and 797F off-highway trucks may display 2854-9 Coolant Temperature Control Module: Abnormal Update Rate. The error is due to the temperature module group (ESTAT controller) not properly communicating to the engine ECM over J1939 during start-up.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
793F  SSP00113, 117-154, 157-163
*******Group  2*******
793F  SSP00155-00156
*******Group  3*******
797F  LAJ00158-00181

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 3412409 MODULE GP-TEMP
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
1 3412377 MODULE GP-TEMP
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
1 3412377 MODULE GP-TEMP
Part has been direct shipped to the dealer. Do not order.

ACTION REQUIRED

Give careful attention to the groups and the serial numbers to determine the appropriate updates for each unit. Refer to the attached Rework Procedure.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.5-hour job for Group 1

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
100%
100%
0%
0%
0%
0%
 NOTE: This is a 1.5-hour job for Group 2

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
100%
100%
0%
0%
0%
0%

 NOTE: This is a 1.5-hour job for Group 3
3412377/">341-2377 Temperature Module Group has been direct shipped to the dealer for Group 3. Do not order the 3412377/">341-2377 Temperature Module Group through the parts system.


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING 3412377/">341-2377 OR 3412409/">341-2409 TEMPERATURE MODULE GROUP (ESTAT CONTROLLER)

MODELS INVOLVED - 793F and 797F Off-Highway Trucks

Dear Caterpillar Product Owner:

The 3412377/">341-2377 or 3412409/">341-2409 Temperature Module Group (ESTAT controller) needs to be replaced on the products listed below. On Start-up, certain 793F and 797F off-highway trucks may display 2854-9 Coolant Temperature Control Module: Abnormal Update Rate. The error is due to the temperature module group (ESTAT controller) not properly communicating to the engine ECM over J1939 during start-up. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 23Sep2010 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 23Sep2010 Service Letter


Rework Procedure


 
Refer to Image1.1.1

1. Remove all power to the engine following local lock out tag out procedures.

2. Disconnect both harnesses going to the Temperature Module Group (ESTAT controller).

3. Remove the four mounting bolts.

4. Remove existing Temperature Module Group (ESTAT controller).

5. Install appropriate new Temperature Module Group (ESTAT controller) as listed in parts needed. Verify appropriate part number ends in -01 (examples 3412377/">341-2377-01 or 3412409/">341-2409-01)

6. Attach the four mounting bolts.

7. Connect both harnesses to the Temperature Module Group (ESTAT Controller).

8. Remove all lock out tag out procedures where used.
Image1.1.1
 
 

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