PRODUCT SUPPORT PROGRAM FOR REPLACING THE GUARDS THAT MAY HAVE BEEN INSTALLED ON CERTAIN 416, 426, 436, 446, 416B, 426B, AND 446B BACKHOE LOADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE GUARDS THAT MAY HAVE BEEN INSTALLED ON CERTAIN 416, 426, 436, 446, 416B, 426B, AND 446B BACKHOE LOADERS

Usage:

REBE6156-00

14May2010


U-172
A-136
D-151
O-158

 
Before/After
  
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR REPLACING THE GUARDS THAT MAY HAVE BEEN INSTALLED ON CERTAIN 416, 426, 436, 446, 416B, 426B, AND 446B BACKHOE LOADERS

7750
PS43082
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43082" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31May2012

PROBLEM

The existing guard can interfere with the operator's leg and create an uncomfortable environment for the operator on certain 416, 426, 436, 446, 416B, 426B, 436B and 446B Backhoe Loaders.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
416  5PC01075, 1481, 1488, 2257, 2269-2270, 4011, 4352, 4434, 4642, 4843, 5107, 5768, 5858, 5870, 6063, 6069, 6423-6424, 6585, 6671, 6928, 7184, 7346, 7367, 7408, 7732, 7937, 7978, 8112, 8127, 8718-8719, 9016, 9021, 9317, 9417, 10064, 10731, 12317, 13035, 13068, 13099, 13123, 13148, 13422, 13452, 13553, 13713, 13750, 14119, 14656, 14893, 14903, 15814, 15821, 16113, 16131, 16395, 16414
426  7BC00816, 1142, 2222, 2581, 3049, 3305, 3497, 4137, 4213, 4378, 4904
436  5KF01199
*******Group  2*******
416B 8SG00380, 637, 958, 1362, 1810, 1824, 1826, 3232, 3397, 3524, 3731, 3804, 3972, 4049, 4526, 4737, 4993-4994, 5212, 5358, 5377, 5471, 5635, 5637, 5924, 6433, 6625, 6659, 6666, 7182, 7298, 7716-7717, 7885, 8451, 8667, 9080, 9188, 9243, 9648, 9691, 9703, 12397, 12428, 12718-12719, 12929, 13013, 13172, 13190, 13265, 13683, 14195-14196, 14485, 14698

8ZK00485, 551, 1058, 1205, 1758, 1882, 2040, 2414, 2546, 2605, 2733, 3061, 3531, 3540, 3678, 3986, 4206, 4317, 6155, 6342, 6834, 7087, 7240, 8102, 8375, 8512, 8690, 8738, 8962, 8979, 9079, 9100, 9222, 9413, 10121, 10796
426B 5YJ00477, 792, 1084, 1287, 1336, 1604, 1678, 1768, 1909, 2109

6KL00202, 206, 277, 281, 503, 555, 1539, 1619, 1875, 2274
436B  7FL00782
*******Group  3*******
446  6XF00285, 317, 424, 542
*******Group  4*******
446B  5BL00582, 735, 1699, 1840, 1861, 1971, 2986, 3017, 3175

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
4 9X2044 SCREW-TRUSS HEAD
1 3518725 GUARD AS-RH
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
7 9X2044 SCREW-TRUSS HEAD
1 3518725 GUARD AS-RH
1 3518726 GUARD AS-LH
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 3*******
4 9X2044 SCREW-TRUSS HEAD
1 3518725 GUARD AS-RH
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 4*******
8 9X2044 SCREW-TRUSS HEAD
1 3518725 GUARD AS-RH
1 3518729 GUARD AS-LH
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 13% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

****Parts Stock ****

Remove all 332-1253, 332-1254, and 332-1256 Guards from dealer parts stock.

 
 
****Affected Product****
If the 332-1253, 332-1254, and 332-1256 Guards were installed per service letter PI10753, they can be replaced with new guards.

The 332-1253 Guard has been replaced by the 351-8729 Guard.
The 332-1254 Guard has been replaced by the 351-8726 Guard.
The 332-1256 Guard has been replaced by the 351-8725 Guard.

Refer to the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-15000 hrs,
0-324 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-15000 hrs,
0-324 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-15000 hrs,
0-324 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 3

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-15000 hrs,
0-324 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job for Group 4



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.



Rework Procedure


Group Number 1  
 
Replace the existing operator's left foot pedal guard with the 351-8725 Guard using (4) 9X-2044 Screws.

NOTE: On machines with the lower rear widow wiper motor installed, the left foot pedal guard does not need to be replaced.
 
 
Group Number 2  
 
1) Replace the existing operator's left foot pedal guard with the 351-8725 Guard using (4) 9X-2044 Screws.

2) Replace the existing operator's right foot pedal guard with the 351-8726 Guard using (4) 9X-2044 Screws.

NOTE: On machines with the lower rear widow wiper motor installed, the left foot pedal guard does not need to be replaced.
 
 
Group Number 3  
 
Replace the existing operator's left foot pedal guard with the 351-8725 Guard using (4) 9X-2044 Screws.
 
 
Group Number 4  
 
1) Replace the existing operator's left foot pedal guard with the 351-8725 Guard using (4) 9X-2044 Screws.

2) Replace the existing operator's right foot pedal guard with the 351-8729 Guard using (4) 9X-2044 Screws.
 
 

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