797F Tier 4 Off-Highway Truck Field Assembly Caterpillar

Introduction

This Field Assembly Manual contains the assembly and installation procedures that are required to assemble the 797F Tier 4 (S/N: LTZ1-Up)

Reference: Special Instruction, REHS6122, "Commissioning Procedure for the 797F and the 797F XQ Off-Highway Truck" to perform the commissioning procedures.

Reference: Operation and Maintenance Manual, M0070546, "797F Off-Highway Truck"

Reference: Parts Manual, M0093765

Reference: Testing and Adjusting, UENR2507, "Cat® Detect Object Detection System", "Object Detection Sensor - Calibrate" and Testing and Adjusting, UENR2507, "Cat® Detect Object Detection System", "Object Detection Sensor - Adjust" or Testing and Adjusting, KENR8668, "Cat® Detect Object Detection System", "Object Detection Sensor - Calibrate" and Testing and Adjusting, KENR8668, "Cat® Detect Object Detection System", "Object Detection Sensor - Adjust"

Reference: Special Instruction, SEHS9411, "Servicing the Suspension Cylinders for Off-Highway Trucks"

Reference: Special Instruction, REHS1841, "General Welding Procedures"

Reference: Testing and Adjusting, KENR8374, "797F Off-Highway Truck Braking System"

Reference: Service Manual, KENR8749, "797F Off-Highway Truck Automatic Lubrication System for Electric Start and Air Start Equipped Trucks"

Reference: Testing and Adjusting, KENR8734, "797F Off-Highway Truck Steering System"

Reference: Testing and Adjusting, KENR8748, "797F Off-Highway Truck Air System"

Reference: Special Instruction, SEHS7633, "Battery Maintenance Procedure"

Reference: Service Manual, KENR9023, "793F and 797F Off-Highway Truck/Tractors VIMS, Monitoring, and Payload"

Reference: Testing and Adjusting, KENR8371, "797F Off-Highway Truck Power Train"

Reference: Testing and Adjusting, KENR8394, "797F Off-Highway Truck Power Train Electronic Control System"

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Do not attempt to assemble this machine until you read and you understand the assembly instructions. Improper assembly procedures could result in injury or death.

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Personal injury or death can result from improper lifting or blocking. When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component. Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.

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The space between the body and the frame becomes a zero clearance area when the body is lowered. Failure to install the retaining cable can result in injury or death to personnel working in this area.

Do not perform any procedures in this publication or order any parts until you have read and understand the information that is contained in this publication.