140 Motor Grader Machine Systems Caterpillar


Hydraulic Tank and Filter - Remove and Install

Usage:

140 N94

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
439-3938  Link Bracket 

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


Start By:

  1. Remove the pump drive shaft.

  1. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure Release".

  2. Drain the hydraulic oil from the hydraulic tank into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change" for the correct procedure.


    Illustration 1g06390808

  3. Disconnect hose assemblies (1), (2), (3), and (4).


    Illustration 2g06390815

  4. Disconnect hose assembly (5).

  5. Loosen clamps (6) and (9), and disconnect tube assemblies (7) and (8).


    Illustration 3g06390849


    Illustration 4g06390853

  6. Remove two bolts (10). Install Tooling (A) and attach a suitable lifting device to hydraulic tank (11). The weight of hydraulic tank (11) is approximately 145 kg (320 lb).


    Illustration 5g06390866

  7. Remove two bolts (12) and the washers. Repeat for the other side.


    Illustration 6g06390876

  8. Remove hydraulic tank (11) and position onto suitable cribbing.


    Illustration 7g06390907


    Illustration 8g06390913

  9. Remove four bolts (13) and the washers. Remove Tooling (A).

  10. Remove plate (14) and hydraulic filter element (15) from hydraulic tank (11) as an assembly.


    Illustration 9g06390921

  11. Remove O-ring seal (16).


    Illustration 10g06390938

  12. Remove nut (19), retainer (18), and O-ring seal (17) from hydraulic filter element (15).

  13. Remove hydraulic filter element (15).

Installation Procedure

  1. Install hydraulic tank (13) in the reverse order of removal.

    1. Tighten nut (19) to a torque of 10 ± 1.5 N·m (89 ± 13 lb in).

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