3516C IMO III Petroleum Engines Caterpillar


Turbocharger - Remove

Usage:

3516C NG3

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
477-3194  Eyebolt As. 

Start By:

  1. Remove exhaust shields.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.

At operating temperature, the engine coolant is hot and under pressure.

Steam can cause personal injury.

Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand.

Remove the cooling system pressure cap slowly to relieve pressure.

Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury.


  1. Drain the coolant from the cooling system to a level below the turbochargers into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, Cooling System Coolant - Change.


    Illustration 1g06325070

  2. Remove bolts (1) and air cleaner support (2).


    Illustration 2g06325074

  3. Loosen clamp (3).

  4. Remove bolts (5).

  5. Use two people or a suitable lifting device to remove air cleaner group (4). The weight of the air cleaner group (4) is approximately 27 kg (60 lb).

  6. Remove clamp (3).


    Illustration 3g06325075

  7. Remove clamp (6) and hose reducer (7).


    Illustration 4g06325077

  8. Remove bolts (8).

  9. Repeat Step 2 through Step 8 for the left side turbocharger.


    Illustration 5g06325079
    Right Side Turbocharger

  10. Disconnect hose assemblies (9), (10), and (11).


    Illustration 6g06325081
    Right Side Turbocharger

  11. Remove bolts (12) and supply adapter (13).

  12. Remove elbow adapters (14) and (15).


    Illustration 7g06325086
    Left Side Turbocharger.

  13. Disconnect hose assemblies (16), (17), and (18).


    Illustration 8g06325091
    Left Side Turbocharger.

  14. Remove bolts (19) and supply adapter (20).

  15. Remove straight adapter (21) and elbow adapter (22).


    Illustration 9g06325099

  16. Remove bolts (23) and (24).


    Illustration 10g06327316

  17. Remove gasket (25).


    Illustration 11g06325101

  18. Attach Tooling (A) with a suitable lifting device to turbocharger (26). The weight of the turbocharger (26) is approximately 34 kg (75 lb).

  19. Remove bolts (27).

  20. Remove turbocharger (26).


    Illustration 12g06327317

  21. Remove half flanges (28) and gasket (29).

  22. Repeat Step 16 through Step 20 for left side turbocharger.
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