Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 477-3194 | Eyebolt As. | 1 |
Start By:
- Remove exhaust shields.
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand. Remove the cooling system pressure cap slowly to relieve pressure. Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury. |
- Drain the coolant from the cooling system to a level below the turbochargers into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, Cooling System Coolant - Change.
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Illustration 1 g06325070 - Remove bolts (1) and air cleaner support (2).
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Illustration 2 g06325074 - Loosen clamp (3).
- Remove bolts (5).
- Use two people or a suitable lifting device to remove air cleaner group (4). The weight of the air cleaner group (4) is approximately
27 kg (60 lb) . - Remove clamp (3).
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Illustration 3 g06325075 - Remove clamp (6) and hose reducer (7).
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Illustration 4 g06325077 - Remove bolts (8).
- Repeat Step 2 through Step 8 for the left side turbocharger.
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Illustration 5 g06325079 Right Side Turbocharger - Disconnect hose assemblies (9), (10), and (11).
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Illustration 6 g06325081 Right Side Turbocharger - Remove bolts (12) and supply adapter (13).
- Remove elbow adapters (14) and (15).
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Illustration 7 g06325086 Left Side Turbocharger. - Disconnect hose assemblies (16), (17), and (18).
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Illustration 8 g06325091 Left Side Turbocharger. - Remove bolts (19) and supply adapter (20).
- Remove straight adapter (21) and elbow adapter (22).
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Illustration 9 g06325099 - Remove bolts (23) and (24).
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Illustration 10 g06327316 - Remove gasket (25).
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Illustration 11 g06325101 - Attach Tooling (A) with a suitable lifting device to turbocharger (26). The weight of the turbocharger (26) is approximately
34 kg (75 lb) . - Remove bolts (27).
- Remove turbocharger (26).
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Illustration 12 g06327317 - Remove half flanges (28) and gasket (29).
- Repeat Step 16 through Step 20 for left side turbocharger.