Turbocharger - Remove and Install
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Illustration 1 | g06044674 |
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Illustration 2 | g06044675 |
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Specification for 239-5953 Turbocharger Gp and 260-3601 Turbocharger Gp | |||
Item | Qty | Part | Specification Description |
1 | 1 | 9N-2038 Turbine Clamp As | Use the following procedure to tighten the turbine clamp assembly:
1. Torque to 2. Loosen to 1 to 2 turns. 3. Again, torque to |
2 | - | - | Opening pressure of the wastegate is |
3 | - | 7W-2297 Clamp As | Torque to |
4 | 4 | 375-2467 Flange Locknut | Before assembly, apply Loctite C5A copper anti-size to the threads. |
Torque to |
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Required Tooling | |||
Tool | Part Number | Part Description | Qty |
A | - | Loctite C5A Copper Anti-Seize | 1 |
- Remove bolts (2) and shield assembly (1).
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Illustration 4 g06011762 - Disconnect two band clamps (4), remove bolts (5), and elbow (3).
- Remove bolts (6), bolts (8), then disconnect tube assembly (7) and tube assembly (9).
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Illustration 5 g06012872 - Remove clamp (10) and clamp (11).
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Illustration 6 g06012880 - Remove nuts (13) and turbocharger (12).
Note: Do not reuse nuts (13).
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Illustration 3 | g06011657 |
- Install turbocharger (12) in the reverse order of removal.
- Apply Tooling (A) to nuts (13).
- Tighten nuts (13) to a torque of
70 ± 5 N·m (52 ±4 lb ft) . - Tighten clamp (11) to a torque of
12 ± 4 N·m (106 ± 35 lb in) .
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