G3508J, G3516J, and G3520J Engines Caterpillar


Exhaust Elbow - Remove and Install

Usage:

G3520J N22

Removal Procedure

Start By:

  1. Remove exhaust shields

  2. Remove exhaust bypass valve

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7573  Link Bracket 


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


  1. Turn the engine control switch to the OFF/RESET position.

  2. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.


    Illustration 1g01282266
    Typical example.

  3. Attach Tooling (A) and a suitable lifting device to exhaust elbow (1). The weight of exhaust elbow (1) is approximately 40 kg (87 lb).


    Illustration 2g06004780

  4. Disconnect line assembly (2) .

  5. Remove clamp (3) and disconnect the tube assembly.


    Illustration 3g06004817

  6. Remove bolts (4) and bolts (5).

  7. Disconnect harness assembly (6) from the sensors.

  8. Remove exhaust elbow (1) and the gaskets from the engine.

Installation Procedure

  1. Install exhaust elbow (1) in reverse order of removal.

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