G3508J, G3516J, and G3520J Engines Caterpillar


Crankshaft Main Bearings - Remove

Usage:

G3520J N22

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
3R-1937  Barring Gp(1) 
9U-5023  Main Bearing Wrench 
2P-5517  Main Bearing Tool 
230-5843(2)
or
236-6688(3)  
Main Bearing Cap Tool 
(1) The 285-5989 Engine Turning Tooling is alternate tooling.
(2) Use with 19.0 mm (3/4 inch) main bearing cap bolts.
(3) Use with 22.2 mm (7/8 inch) main bearing cap bolts.

Start By:

  1. Remove the oil pump.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g00930577

  1. Remove covers (1) from the side of the engine.

  2. Use Tooling (A) in order to rotate the crankshaft. Rotate the crankshaft in order to position the counterweight on the top.


    Illustration 2g00930580

  3. Use Tooling (B) and loosen the bolts for the main bearing cap.


    Illustration 3g00930589

  4. Remove the two outer bolts for main bearing cap (2) and install Tooling (D). Install Tooling (D) until Tooling (D) bottoms out in the block. Adjust nuts (3) on Tooling (D) until nuts (3) make contact with main bearing cap (2). Remove the two inner bolts for main bearing cap (2).


    Illustration 4g00930593

  5. Loosen nuts (3) evenly in order to lower main bearing cap (2). Lower main bearing cap (2) to the end of the bolt on Tooling (D) in order to gain access to the main bearings.


    Illustration 5g00930603

  6. Use Tooling (A) and rotate the crankshaft until the oil hole of the crankshaft journal is just below the side of the main bearing without the tab. Install Tooling (C) and remove the upper bearing.


    Illustration 6g00930606

  7. Remove lower main bearing (4) from main bearing cap (2).

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