1999/04/01 Caterpillar


Hydraulic Electronic Unit Injector (HEUI) Pump Service Tips{1714}

Usage:


3116 (2CW, 8WL),
3126 (1BW, 1WM, 3TR, 4ES, 6PZ, 7AS, 7JZ, 7LZ, 7RR, 8HW) Truck Engines

Use care when servicing HEUI pumps. Disassembly of the HEUI hydraulic pump, control valve or the injectors may affect warranty claim credit. These components must be kept together for analysis at the factory.

If the pump does require service, refer to the following illustrations and parts lists.


Identification of the serviceable components of the 134-0467 Pump Group.


Identification of the serviceable components of the 107-1228 Pump Group.

HEUI Pump Service Tips

When servicing the pump inspect the pump drive gear (8). If the pump drive gear (8) is loose or damaged, the pump group should be replaced and the engine oil filter should be changed.

Item 4 (Plug) in the charts and illustrations is the only plug of the pump group that is serviceable. The other plugs of the pump group are not serviceable. Leakage from any other plugs other than item 4 could be an indication of internal damage. If there is leakage from plugs other than item 4 the pump should be replaced.

Inspect the O-ring seal (9). If it is worn or damaged replace it.

When the pump drive gear (8) is installed torque the drive gear bolt (3) to 110 ± 14 N·m (80 ± 10 lb ft)

If any of the following fittings have been removed, tighten the fittings to the following torques:

* Oil pump inlet: 26 ± 3 N·m (19 ± 2 lb ft)
* Oil pump outlet: 23 ± 2 N·m (17 ± .5 lb ft)
* Fuel pump inlet: 17.5 ± 2 N·m (13 ± 1.5 lb ft)
* Fuel pump outlet: 17.5 ± 2 N·m (13 ± 1.5 lb ft)

Tighten HEUI pump mounting bolts to 28 ± 14 N·M (80 ± 10 lb ft).

Caterpillar Information System:

1999/04/01 New Caterpillar High Efficiency Fuel Filters With STAY CLEAN VALVES® Replace All Standard Fuel Filters In February Of 1999{1261}
1999/03/01 Atmospheric Pressure Sensor Design Improvements {1901,1923}
1999/03/01 New O-Ring Seals For Unit Injector Sleeves {1125}
1999/03/01 New Turbocharger And Software Used {1052}
1999/03/01 Installing 1999 ADEM 2000 HD Engine Into Earlier ADEM II HD Engine Chassis {1901,1923}
1999/03/01 Create And Save The ECM Customer Parameters List As A Back-Up {1901}
1999/03/01 Use 145-5247 And 147-2675 Wear Sleeve Installer To Install Crankshaft Wear Sleeves {1202}
1999/03/01 Troubleshooting Guide Corrections {0350}
1999/03/01 70-Pin Breakout "T" Harness For The ADEM 2000 Truck Engine ECM {1901}
1999/03/01 Optional 4-Pin Coolant Level Sensor {1395}
1999/02/01 Air Compressor Drive Gear Holding Tool Available{0700,1803}
1999/02/01 Installation Procedure For Hydraulic Electronic Unit Injector (HEUI) Oil Pump High Pressure Oil Line{1714}
1999/04/01 Exhaust Brakes May Need To Be Modified Or Replaced{1093}
1999/04/01 New Valve Lifter Assemblies (Full Body Roller Follower) And New Lifter Guide Springs Used{1209}
1999/04/01 Remove Engine Oil Pan To Determine Source Of Internal Coolant Leakage{1302,1348,1361,1395}
1999/04/01 New Integral Seal (Air Compressor Mounting Seal) Available{1803}
1999/04/01 New Cooling System Vent Line Check Valve Helps Prevent Over Cooling{1370}
1999/05/01 New Design Of Cylinder Block And Main Bearings {1201,1203,1224}
1999/05/01 New Main Bearing Material {1203}
1999/05/01 Correction To Oil Level Gauge (Dipstick) Calibration Procedure {1326}
1999/05/01 A New Special Instruction Is Available To Help Determine The Reusability Of Camshafts In 3406E Truck Engines {0374,1210}
1999/05/01 Jake Brake Settings For The 3406E Truck Engines {1119}
1999/05/01 Be Sure To Perform The Unit Injector Adjustment At The Initial Valve Lash Adjustment {1290}
1999/05/01 Revised Removal And Installation Procedure For The 133-7101 Sensor Plate Assembly {1905}
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