440-0928 Major Engine Overhaul Foundational Kit for 3512C Engines{1000} Caterpillar


440-0928 Major Engine Overhaul Foundational Kit for 3512C Engines{1000}

Usage:

3512C R1S
Petroleum Engine:
3512C PETROLEUM (S/N: R1S1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: This kit does not contain main bearings, rod bearings, and thrust plates.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Engine Model     Engine Arrangement     Engine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
3512C     336-2026     S/N:R1S     SEBP5712     UENR3312    
329-3355

Note: For ordering reference material contact your local Cat dealer.

3512C 440-0928 Major Overhaul Kit Consist

Table 2
440-0928 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
355-0776     Single Cylinder Head Gasket Kit     12    
448-4552     After Cooler and Lines Gasket Kit     1    
423-3550     Oil Cooler and Lines Gasket Kit     1    
439-0457     Turbocharger Installation Kit     4    
438-9354     Central and Lower Structure     1    
438-9575     Rear Structure     1    
439-4764     Front Structure     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
0S-1591     Bolt     16    
1R-0755     Fuel Filter     2    
2K-8198     O-Ring Seal     4    
2N-2765     High Temperature Bolt     4    
2W-1635     Spring     1    
2W-1969     Bypass Valve     1    
3K-0360     O-Ring Seal     3    
3S-9643     Lip Type Seal     6    
4W-3027     Breather As     3    
4W-3100     Gasket     1    
5P-3875     Bolt     44    
5P-3961     Bolt     4    
5P-6302     O-Ring Seal     1    
6B-9202     Spring     2    
6V-1454     O-Ring Seal     2    
6V-1943     High Temperature Bolt     8    
6V-5064     O-Ring Seal     2    
6V-5066     O-Ring Seal     1    
6V-6609     O-Ring Seal     2    
6V-6809     O-Ring Seal     1    
6V-9027     O-Ring Seal     2    
7G-6713     Spring     3    
7N-4782     Lifter Guide Spring     24    
7N-4927     Housing Cover Gasket     1    
7N-5057     Gasket     1    
7N-6806     Rectangular Seal     4    
9S-8752     Full Nut     16    
9Y-8389     Gasket     1    
101-1198     Camshaft Bearing     14    
111-1349     Gasket     1    
117-9308     Plate     2    
122-8856     Gasket     4    
127-5400     Bushing     1    
127-8269     Exhaust Seal     8    
128-5993     Thrust Washer     2    
140-9597     Bushing     2    
153-9963     Ring     2    
154-6389     Button     36    
214-7566     O-Ring Seal     1    
219-3240     Temperature Regulator     2    
238-5080     O-Ring Seal     2    
238-5081     O-Ring Seal     9    
245-3512     Gasket     2    
248-5513     Temperature Regulator     4    
272-0760     Valve Cover Seal     3    
275-2604     Engine Oil Filter     3    
361-7097     Ring     1    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 1 for location of gasket kits.

3512 Engine Gasket Kit Locations




Illustration 1g03432337

(1) Turbocharger Installation ( 439-0457 Gasket Kit )

(2) Rear Structure ( 438-9575 Gasket Kit )

(3) Central and Lower Structure ( 438-9354 Gasket Kit )

(4) Front Structure ( 439-4764 Gasket Kit )

(5) Oil Cooler and Lines ( 423-3550 Gasket Kit )

(6) Single Cylinder Head ( 355-0776 Gasket Kit )

(7) Aftercooler and Lines ( 448-4552 Gasket Kit )

Gasket Kit Consists

Single Cylinder Head (355-0776 Gasket Kit)

Table 3
355-0776 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
4S-5898     O-Ring Seal     1    
5P-0840     O-Ring Seal     2    
5P-7530     O-Ring Seal     1    
6J-2245     O-Ring Seal     1    
6V-5101     O-Ring Seal     1    
6V-6228     O-Ring Seal     3    
6V-9769     O-Ring Seal     2    
7N-5080     Manifold Gasket     1    
7N-6806     Rectangular Seal     1    
110-6991     Cylinder Head Gasket     1    
122-8856     Gasket     1    
127-2176     Integral Seal     1    
144-5692     Plate Gasket     1    
214-7568     O-Ring Seal     1    
240-7032     Seal     1    
241-5928     Gasket     1    
243-2288     Gasket     1    
272-0760     Valve Cover Seal     1    
320-8974     Exhaust Manifold Gasket     1    
420-0652     Water Seal Assembly     4    
420-0653     Water Seal Assembly     4    

Refer to Illustration 1.

Aftercooler and Lines ( 448-4552 Gasket Kit )

Table 4
448-4552 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
3K-0360     O-Ring Seal     2    
6J-2680     O-Ring Seal     4    
8T-1919     O-Ring Seal     3    
109-7411     O-Ring Seal     4    

Refer to Illustration 1.

Oil Cooler and Lines (423-3550 Gasket Kit)

Table 5
423-3550 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
3P-0655     O-Ring Seal     1    
6V-3908     O-Ring Seal     1    
6V-5066     O-Ring Seal     4    
6V-6609     O-Ring Seal     2    
7N-4945     Gasket     1    
105-8901     Gasket     2    
109-2332     O-Ring Seal     4    
237-7623     O-Ring Seal     4    

Refer to Illustration 1.

Turbocharger Installation (439-0457 Gasket Kit)

Table 6
439-0457 Gasket Kit (Turbocharger Installation)    
Part Number     Part Name     Qty    
2N-2765     High Temperature Bolt     4    
2N-2766     Locknut     4    
3J-1907     O-Ring Seal     2    
4P-4460     Gasket     1    
5P-9890     O-Ring Seal     2    
6V-3917     O-Ring Seal     2    
6V-4589     O-Ring Seal     2    
6V-6609     O-Ring Seal     4    
7N-7559     Gasket     1    
8L-2786     O-Ring Seal     2    
121-5736     Gasket     1    
341-9211     Gasket     4    

Refer to Illustration 1.

Central and Lower Structure (438-9354 Gasket Kit)

Table 7
438-9354 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
2M-9780     O-Ring Seal     1    
2W-0752     Gasket     7    
3P-0654     O-Ring Seal     2    
4F-3765     Shaft Gasket     1    
5P-4892     O-Ring Seal     2    
5P-5700     O-Ring Seal     4    
5P-5846     O-Ring Seal     1    
5P-8068     O-Ring Seal     1    
5P-8210     O-Ring Seal     3    
6F-4868     Gasket     1    
6J-2244     O-Ring Seal     1    
6V-4314     O-Ring Seal     2    
6V-4315     O-Ring Seal     2    
6V-4368     O-Ring Seal     4    
6V-4589     O-Ring Seal     1    
6V-5048     O-Ring Seal     2    
6V-5101     O-Ring Seal     1    
6V-6609     O-Ring Seal     1    
7E-2630     Oil Pan Gasket     1    
7N-4945     Gasket     4    
8C-3107     O-Ring Seal     1    
8T-2928     O-Ring Seal     3    
8T-2929     O-Ring Seal     3    
9Y-8387     Gasket     3    
9Y-8388     Gasket     3    
142-4159     Integral Seal     1    
214-7568     O-Ring Seal     6    
228-7097     O-Ring Seal     1    
230-1072     Gasket     2    
237-7623     O-Ring Seal     2    
272-0758     Seal     12    
272-0759     Seal     12    

Refer to Illustration 1.

Rear Structure (438-9575 Gasket Kit)

Table 8
438-9575 Gasket Kit (Rear Structure)    
Part Number     Part Name     Qty    
2J-6274     O-Ring Seal     1    
3K-0360     O-Ring Seal     2    
4B-8407     Copper Gasket     5    
4H-7869     Gasket     3    
5F-9657     O-Ring Seal     2    
6V-3348     O-Ring Seal     4    
7N-3368     Gasket     1    
7N-4320     Gasket     2    
7X-4805     O-Ring Seal     1    
9L-2662     Gasket     1    
113-8433     Crankshaft Seal Gp     1    
234-8937     Integral Seal     1    
252-8374     Gasket     2    
309-4550     Flywheel Housing Gasket     See Note    

Note: 309-4550 Flywheel Housing Gasket is not included in this kit. Caterpillar recommends using Loctite Hi-Temp Flange Sealant in place of the gasket. The sealant must be ordered separately from Loctite. For applications in Europe, Africa and the Middle East, use Loctite 5188. For more information, visit:

http://www.useloctite.com/caterpillar

Refer to Illustration 1

Front Structure (439-4764 Gasket Kit)

Table 9
439-4764 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
1H-9696     O-Ring Seal     1    
1S-5772     Gasket     1    
5F-9657     O-Ring Seal     2    
5H-6734     O-Ring Seal     1    
5P-0840     O-Ring Seal     3    
5R-7136     Seal Washer     2    
5R-7137     Seal Washer     4    
6V-3348     O-Ring Seal     7    
6V-3908     O-Ring Seal     1    
7N-3049     Gasket     1    
7N-3368     Gasket     1    
7N-4932     Gasket     1    
8N-9885     Cover Gasket     2    
9X-7371     O-Ring Seal     1    
113-8432     Crankshaft Seal Gp     1    
235-3546     O-Ring Seal     4    
259-4598     O-Ring Seal     6    
298-6387     O-Ring Seal     1    

Refer to Illustration 1.

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