- Marine Engine:
- 3412D MARINE (S/N: REA1-UP)
Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.
This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.
Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.
Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.
Note: For assistance with technical questions, contact your local Cat dealer.
Note: For more information, visit us at catmarinesupport.com.
Note: For access to our website, you can scan the QR code below with a QR enabled device.
Illustration 1 | g03319969 |
Reference Material
Engine Model     | Engine Arrangement     | Engine Serial Number Range     | Parts Book Media     | Disassembly and Assembly Media     |
3412D     | 238-8191     | S/N:REA1-UP     | SEBP3998     | RENR1389     |
238-8190 |
Note: For ordering reference material contact your local Cat dealer.
3412D 421-9727 Top End Overhaul Kit Consist
421-9727 Top End Overhaul Kit Consist     | ||
Gasket Kits     | ||
Part Number     | Part Name     | Qty     |
420-0923     | After Cooler and Lines Gasket Kit     | 1     |
420-4502     | Single Cylinder Head Gasket Kit     | 2     |
420-1305     | Fuel System Gasket Kit     | 1     |
421-8976     | Oil Cooler and Lines Gasket Kit     | 1     |
6V-0237     | Expansion Tank Gasket Kit     | 1     |
Additional Parts Included in This Kit     | ||
Part Number     | Part Name     | Qty     |
1R-0749     | Fuel Filter     | 2     |
1R-1808     | Engine Oil Filter     | 2     |
2N-2766     | Locknut     | 24     |
3E-6773     | O-Ring Seal     | 2     |
6V-5063     | O-Ring Seal     | 1     |
8M-2296     | Full Nut     | 8     |
061-9456     | O-Ring Seal     | 1     |
106-1792     | Taperlock Stud     | 24     |
112-3540     | O-Ring Seal     | 2     |
114-2687     | O-Ring Seal     | 2     |
114-4427     | O-Ring Seal     | 2     |
226-4753     | Gasket     | 2     |
248-5513     | Temperature Regulator     | 2     |
305-6843     | Guide Spring     | 24     |
Note: For assistance or technical questions contact your local Cat dealer.
Note: Refer to Illustration 2 for location of gasket kits.
3412D Engine Gasket Kit Locations
Illustration 2 | g03389757 |
(1) Aftercooler and Lines ( 420-0923 Gasket Kit ) (2) Single Cylinder Head( 420-4502 Gasket Kit ) (3) Fuel System ( 421-1305 Gasket Kit ) (4) Expansion Tank ( 6V-0237 Gasket Kit ) (5) Oil Cooler and Lines ( 421-8976 Gasket Kit ) |
Gasket Kit Consists
Aftercooler and Lines (420-0923 Gasket Kit)
420-0923 Gasket Kit (Aftercooler and Lines)     | ||
Part Number     | Part Name     | Qty     |
3E-6773     | O-Ring Seal     | 2     |
4N-2564     | Gasket     | 1     |
4N-4307     | Gasket     | 1     |
7C-0307     | Gasket     | 1     |
109-0076     | O-Ring Seal     | 6     |
112-3258     | O-Ring Seal     | 3     |
112-3259     | O-Ring Seal     | 2     |
112-8186     | O-Ring Seal     | 2     |
173-2086     | Gasket     | 1     |
Refer to Illustration 2.
Single Cylinder Head (420-4502 Gasket Kit)
420-4502 Gasket Kit (Single Cylinder Head)     | ||
Part Number     | Part Name     | Qty     |
1J-9671     | O-Ring Seal     | 1     |
3E-6772     | Seal     | 24     |
3S-9643     | Lip Type Seal     | 1     |
4N-0933     | Gasket     | 1     |
4N-1684     | Gasket     | 1     |
4N-4307     | Gasket     | 1     |
4N-6295     | Return Sleeve     | 1     |
4N-7253     | Chamber Gasket     | 6     |
5P-5678     | Seal     | 7M     |
5P-8119     | O-Ring Seal     | 6     |
5P-8356     | O-Ring Seal     | 2     |
6V-3831     | O-Ring Seal     | 1     |
6V-3917     | O-Ring Seal     | 4     |
7C-0307     | Gasket     | 4     |
7J-2036     | O-Ring Seal     | 4     |
7L-4774     | O-Ring Seal     | 6     |
7M-7273     | Gasket     | 1     |
8H-9204     | Felt Washer     | 6     |
8L-2779     | O-Ring Seal     | 6     |
109-0076     | O-Ring Seal     | 6     |
109-0078     | O-Ring Seal     | 5     |
112-3258     | O-Ring Seal     | 2     |
112-3540     | O-Ring Seal     | 2     |
126-2702     | Integral Seal     | 1     |
129-9452     | Exhaust Manifold Gasket     | 6     |
198-6068     | Integral Seal     | 1     |
214-7568     | O-Ring Seal     | 1     |
225-3099     | Cylinder Head Gasket     | 1     |
225-3101     | Plate Gasket     | 1     |
229-5332     | Exhaust Seal     | 2     |
272-2583     | O-Ring Seal     | 3     |
Refer to Illustration 2.
Fuel System (421-1305 Gasket Kit)
421-1305 Gasket Kit (Fuel System)     | ||
Part Number     | Part Name     | Qty     |
1J-9671     | O-Ring Seal     | 1     |
1P-0436     | Gasket     | 1     |
1S-0004     | O-Ring Seal     | 2     |
2P-8643     | Gasket     | 2     |
2P-8669     | Gasket     | 1     |
2P-8697     | Gasket     | 1     |
3D-2824     | O-Ring Seal     | 3     |
3J-1907     | O-Ring Seal     | 10     |
3J-7354     | O-Ring Seal     | 3     |
3K-0360     | O-Ring Seal     | 1     |
4J-7533     | O-Ring Seal     | 1     |
4M-8303     | O-Ring Seal     | 3     |
4N-1104     | Gasket     | 1     |
4N-1105     | Gasket     | 1     |
4N-1868     | Gasket     | 1     |
4N-1870     | Housing Gasket     | 1     |
4N-7465     | Gasket     | 1     |
5F-9144     | O-Ring Seal     | 1     |
5L-8991     | Cover Gasket     | 1     |
5P-0796     | Lip Type Seal     | 2     |
5P-5601     | O-Ring Seal     | 2     |
5P-8119     | O-Ring Seal     | 12     |
6H-9691     | O-Ring Seal     | 1     |
6J-2419     | O-Ring Seal     | 1     |
6N-2508     | Gasket     | 1     |
6V-4314     | O-Ring Seal     | 1     |
6V-8977     | Lip Type Seal     | 1     |
7J-0204     | O-Ring Seal     | 1     |
8H-9204     | Felt Washer     | 14     |
8L-2779     | O-Ring Seal     | 8     |
8L-3873     | Gasket     | 2     |
114-8718     | O-Ring Seal     | 12     |
214-7568     | O-Ring Seal     | 3     |
Refer to Illustration 2.
Oil Cooler and Lines (421-8976 Gasket Kit)
421-8976 Gasket Kit (Oil Cooler and Lines)     | ||
Part Name     | Part Number     | Qty     |
2P-3760     | Gasket     | 1     |
4N-0933     | Gasket     | 1     |
4N-1156     | Regulator Cover Gasket     | 2     |
4N-1684     | Gasket     | 1     |
4N-1946     | Gasket     | 1     |
4N-2199     | Gasket     | 2     |
5F-0149     | O-Ring Seal     | 2     |
6N-0824     | Gasket     | 1     |
7C-0307     | Gasket     | 3     |
109-0072     | O-Ring Seal     | 4     |
109-0074     | O-Ring Seal     | 1     |
109-0076     | O-Ring Seal     | 3     |
109-0077     | O-Ring Seal     | 2     |
109-0078     | O-Ring Seal     | 4     |
343-8888     | Gasket     | 1     |
Refer to Illustration 2.
Expansion Tank (6V-0237 Gasket Kit)
6V-0237 Gasket Kit (Expansion Tank)     | ||
Part Number     | Part Name     | Qty     |
1L-8212     | Gasket     | 1     |
2N-0931     | Gasket     | 4     |
3S-9643     | Lip Type Seal     | 2     |
4L-3862     | Gasket     | 4     |
4N-1156     | Regulator Cover Gasket     | 2     |
4N-1946     | Gasket     | 1     |
4N-3858     | Gasket     | 2     |
7C-0307     | Gasket     | 4     |
9H-2282     | Starting Motor Gasket     | 1     |
109-0072     | O-Ring Seal     | 4     |
109-0074     | O-Ring Seal     | 1     |
109-0075     | O-Ring Seal     | 2     |
109-0079     | O-Ring Seal     | 2     |
110-7752     | O-Ring Seal     | 4     |
110-7753     | O-Ring Seal     | 2     |
343-8888     | Gasket     | 1     |
Refer to Illustration 2.