Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 1P-0820 | Hydraulic Puller | 1 |
8B-7548 | Push-Puller Tool Group | 1 | |
8B-7559 | Adapter | 2 | |
8B-7561 | Step Plate | 1 | |
5H-1504 | Hard Washer | 3 | |
9U-6600 | Hand Hydraulic Pump | 1 | |
B | 125-0200 | Camshaft Pilot As | 2 |
C | 125-0201 | Camshaft Guide As | 1 |
D | 8T-3169 | Crank Assembly | 1 |
Start By:
- Remove the rocker shaft assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Remove".
- It is necessary to remove the electronic control module in order to remove the camshaft from the left-hand side of the engine. Refer to Disassembly and Assembly, "Electronic Control Module (Engine) - Remove and Install".
NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
Note: The following procedure is for removing the camshaft from the left-hand side of the engine.
- Remove camshaft covers (1).
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Illustration 2 g01157699 - Remove cover (2) from the front housing.
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Illustration 3 g01122147 - Push valve lifters (3) away from the camshaft. Hold the valve lifters in position with O-ring seals.
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Illustration 4 g01122151 - Remove cover (4) from the flywheel housing. Remove speed/timing sensor (5) from the flywheel housing.
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Illustration 5 g01122250 - Remove bolt (6). Remove ring (7).
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Illustration 6 g01122265 - Place the three washers from Tooling (A) behind plate (9) and install bolt (6).
Note: Plate (9) must be installed in order to keep camshaft drive gear (8) on the camshaft during the removal procedure. Plate (9) can be used from the right-hand camshaft drive gear. If necessary, fabricate a plate that has a diameter of
76 mm (3.0 inch) . The thickness of the plate must be19.00 mm (0.750 inch) thick. Drill a hole22.00 mm (0.875 inch) in the center of the plate.Show/hide tableIllustration 7 g01122324 Show/hide tableNOTICE Do not apply more than
51675 kPa (7500 psi) pressure to the hydraulic puller. The adapters are rated at 6 1/2 tons each and the hydraulic puller is rated at 17 tons at68900 kPa (10000 psi) . If too much pressure is applied, the gear may be damaged. - Install Tooling (A) on camshaft drive gear (8). Apply
51675 kPa (7500 psi) to the puller. Strike the screw on the puller with a hammer until camshaft drive gear (8) is free from the camshaft. Remove Tooling (A) from the camshaft drive gear. Remove the camshaft drive gear from the camshaft.Show/hide tableIllustration 8 g02383718 - Remove bolts (11) and thrust washer (10).
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Illustration 9 g02383719 - Remove bolts (12) from the front housing.
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Illustration 10 g01122335 - Install Tooling (B) onto both ends of the camshaft.
- Install Tooling (C) on the front housing.
Note: Tooling (C) can be installed on the flywheel housing in order to remove the camshaft from the rear.
- Install Tooling (D) on the end of Tooling (B).
- Rotate the camshaft with Tooling (D) and pull the camshaft out of the engine until a suitable lifting device can be attached. The weight of the camshaft for the 3516C Engine is approximately
95 kg (209 lb) . Remove the camshaft from the cylinder block.Show/hide tableIllustration 11 g01122346 - Remove bolts (14). Separate the camshafts and remove spacer (13).
- Remove the dowel from the front of the camshaft, if necessary.
Illustration 1 | g01122149 |