1989/06/19 Caterpillar


New Pistons Used With Two Keystone Compression Rings{1156,1205,1214,1215}

Usage:


3208 Turbocharged Truck Engines ( 2Z ) Rated At 2600 rpm

Description of Change: New pistons with two compression rings instead of one are used on 3208 Turbocharged Truck Engines rated at 2600 rpm. Also, both compression rings are Keystone-type rings (both sides tapered). The oil ring did not change. Different flywheels and crankshaft dampers are used because of changes in the engine dynamic balance.

The new pistons and compression rings are needed to meet the exhaust emission particulate requirements for these turbocharged truck engines for the 1988 model year. New engine arrangement numbers are assigned to these engines for identification.

Adaptable To: The new pistons and rings are effective with 2Z50809 with the new engine arrangements listed in Chart A. The arrangement number is stamped on the engine data plate.

The new pistons (body assemblies), in complete sets, can be installed in the former engine arrangements with serial numbers 2Z1-Up. See Chart B. Also, the flywheel and damper must be replaced. See Chart C.

The new upper ring has one side marked "UP-1", and the new intermediate ring has one side marked "UP-2". The marked sides must be installed toward the head of the piston. If the new pistons are installed in the field, stamp the applicable new arrangement number on the engine data plate for future parts service requirements.

Caterpillar Information System:

1989/06/19 New Seal Used In Auxiliary Water Pump Groups{1361}
1989/06/19 Special Instruction, "Battery Charging Rate And Time Tables," Available On Oil Resistant Paper{0374,1401}
1989/06/19 Identification Of Asbestos-Free Material{0353,0112,0648}
1989/05/29 "CXP Fluids" Are Now "Cat Fluids" {0645}
1989/05/29 Maintenance Inspection Of Emergency Shutdown Systems Required Every 1000 Hours {7400}
1989/05/29 New Extension Assembly Used In Gas Engine Ignition Groups {1558}
1989/05/29 New Upper and Lower Seals For Folded Core Radiators In Cold Temperature Applications {1353}
1989/05/22 New Clamps With Grommets Used In Fuel Lines, Turbocharger Oil Supply Lines, And Turbocharger Water Supply Lines {1274,1307,1380}
1989/05/22 Check Valve Added To Fuel Injection Lines {1274}
1989/05/22 New Front Crankshaft Seal Requires New Installer Tool {1160,1202,0704}
1989/05/22 Do Not Prefill Secondary Fuel Filter {1261,1290}
1989/05/22 Vibration Measurement System For Caterpillar Products {0781,0783,0784}
1989/06/26 Air Vent Line Improves Cooling System Performance{1395,1350}
1989/06/26 Change Routing Of Heater Return Hose To Improve Heater Efficiency{7304,1361}
1989/06/26 Damper Groups Improved To Help Prevent Leaks Of Viscous Fluids{1205}
1989/06/26 New Connector With An Orifice Added To Fuel Injection Lines Groups To Help Prevent Cavitation{1274}
1989/07/03 Air Conditioning Service Tooling{0757,0786,7320}
1989/07/03 Use Same Torque For All Sizes Of Threaded Crown Hydraulic Cylinders{5100,7562}
1989/07/10 New Viton Rubber Seals Used{1302,1307,1312,1306,1317,1200}
1989/07/10 New, Larger Vibration Damper Improves Wear Life{1205}
1989/07/17 PEEC Training And Diagnostic Training Program Available{0314,0372,1705}
1989/07/24 New Publication Available, "Metal Spray Guide"{0374}
1989/07/24 New Publication Available, "Ultrasonics Guide"{0374}
1989/07/24 Check The Radiator Fan Spider Assembly When Doing Yearly General Maintenance{1356}
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