3508, 3512 and 3516 Generator Set Engines Caterpillar


Air Inlet Shutoff - Remove and Install

Usage:

3508 23Z

Removal Procedure


    NOTICE

    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component life.


    ------ WARNING! ------

    Personal injury or death can occur from not following the proper procedure or the recommended tooling.

    To prevent the possibility of injury or death, follow the established procedure using the recommended tooling.


    ------ WARNING! ------

    Before you remove the air intake shutoff, pull the trip knob on the air intake shutoff or press the emergency stop button in order to release the blade latch. If the blade latch is released after the air intake shutoff is removed, serious personal injury can result.


  1. Pull the emergency knob on the air intake shutoff or press the emergency stop button in order to release the blade latch on the air inlet shutoff.


    Illustration 1g01961328

  2. Disconnect the harness assembly from air inlet shutoff (1).

  3. Remove bolts (4), bolts (5), bolt (6), and pipe (3). Remove the flanges and the gaskets. Remove the O-ring seals from pipe (3). Repeat for the other side.

  4. Remove bolts (2). Remove air inlet shutoff (1). Check the gaskets and replace the gaskets, if necessary.


    Illustration 2g01961803

  5. Remove bolts (9) and shutoff valve (10).

  6. Remove bolts (7) and leaf spring (8).


    Illustration 3g01961914

    ------ WARNING! ------

    Personal injury can result from parts and/or covers under spring pressure.

    Spring force will be released when covers are removed.

    Be prepared to hold spring loaded covers as the bolts are loosened.


  7. Remove bolt (22), knob (18), and washer (17).

  8. Remove bolts (21) and cover (16).

  9. Remove spring washer (20) and lip seal (15) from shaft (19).

  10. Remove bolts (12), arm (11), latch (13), spring (14), and shaft (19) from the housing.

  11. If necessary, remove the bushings from the housing.

Installation Procedure

  1. Install air inlet shutoff (1) in the reverse order of removal.

    1. Ensure that spring (14) is installed in the correct position.

    2. Apply clean engine oil to lip seal (15) and the O-ring seals.

    3. Reset the air inlet shutoff to the "OPEN" position.

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