1978/07/10 Caterpillar


New Flange-Type Seal Used At Rear Of Crankshaft{1161}

Usage:


D343 Industrial and Marine Engines;
1693 Truck Engines;
G343 Gas Engines

SUPPLEMENT: 08/21/78

SERVICE MAGAZINE, JULY 10, 1978, PAGE 5. Two corrections must be made to the article "New Flange-Type Seal Used At Rear Of Crankshaft". First, change the subtitle to read: "D343 Industrial and Marine Engines; 1693 Truck Engines; G343 Gas Engines". The new seal is not adaptable to the engines used in machine models.

Second, a wrong part number is given in the installation procedure. Change Step 1 to read:

1. Remove the 5S3899 Baffle and the old seal.

--------------- END SUPPLEMENT ---------------

Description of Change: A new crankshaft rear seal for the above models has a flange with holes so it can be fastened with bolts to the engine. With this design, the former baffle is not needed and it is not necessary to use a press to install the seal in the baffle. This makes seal installation easier, and will prevent damage which was possible during assembly and installation of the former seal and baffle.

A back-up ring is used between the bolt heads and the seal flange for good flange support. Also, a new gasket is used under the seal flange. The new gasket has better sealing characteristics than the former gasket.


Location of parts.

With the new rear seal, a wear ring is now used on the crankshaft gear hub. This permits the repair of a worn seal surface without installation of a new gear.

Adaptable As: The new parts, used together, are a direct replacement for the former parts.

INSTALLATION: Use the procedure that follows to install the new parts:

1. Remove the 5S3899 Baffle and the old seal.

2. Clean the sealing surface of the crankshaft gear.

3. Put Loctite on this surface before the sleeve is installed. If grooves of .005" (1.27 mm) or deeper are present in the gear surface, use RTV Sealing Compound.

Install the 9N3776 Sleeve (see the Illustration) with a 5P7294 Installer, 9S8870 Locator, 9S8858 Nut and three 618718 Bolts.

NOTE: If the installer is not available, heat the sleeve to 400°F (204°C) in oil. Then install the sleeve. Tighten the bolts opposite each other, in sequence, one half turn at a time.

5. Remove the flywheel.

6. Check the sleeve for burrs and remove if necessary. Put engine oil on the sleeve and seal lip.

7. Install the 9N3281 Gasket between the flywheel housing and seal flange. Install the 9N3775 Seal.

8. Install the 9N1398 Ring with six 1T720 Bolts. It is important that you use these bolts so the bolt heads do not interfere (make contact) with the flywheel. Tighten the bolts to 32 ± 3 lb ft (43 ± 4 N·m).

9. Install the flywheel.

10. Run the engine for 20 minutes at low idle and check for leaks.

Caterpillar Information System:

1978/07/03 Disconnected Air Cleaner Hose Can Cause Engine Damage{1058,1051}
1978/07/03 New One-Piece Flywheel Housing Gasket{1157,1201}
1978/07/03 New BrakeSaver Rotor Support Prevents Damage To Seals And Stator{1155}
1978/07/03 Improved Seal Rings For Turbine End Of Turbochargers{1052}
1978/07/03 Use New Seal Drivers To Install Primary Seals In Vickers Pumps{0622}
1978/07/03 Use The Drive Sleeve On The Fuel Injection Pump Camshaft Only One Time{1286,1256,1251}
1978/06/26 Fluid-Type Vibration Damper Now Used Instead Of Rubber-Type Damper{1205}
1978/06/26 A One-Piece Spring Seat Is Now Used In The Governor{1264}
1978/06/26 New Dashpot Spring Gives A Reduction In "Overshoot"{1264}
1978/06/26 Do Not Use Plastic Tubing And Compression Fittings Without An Insert As A Fuel Supply Line{1274}
1978/06/26 Changes Made To Warning Plates, Decals And Service Literature For Caterpillar Machines{7405}
1978/06/26 Mounting For Transmission/Torque Converter Oil Cooler Improved To Decrease Vibration{1375}
1978/07/10 Drill Hole In Handle Of Early 5P3520 Spanner Wrenches For Use With 5P8675 Extension Handle{0620}
1978/08/07 Four New Contact Points Added To 5P6524 Engine Timing Indicator Group{0653}
1978/08/07 New Glow Plug Wiring Harness Prevents Short Circuit{1403}
1978/08/07 Remove Fuel Injection Nozzles Before The Bottom Surface Of A Cylinder Head Is Cleaned{1254,1101}
1978/08/21 Take Advantage Of The Assembly Procedures And Specifications Charts{0374}
1978/08/21 Overlap Joint On Crankshaft Front Seal Ring Prevents Leakage{1160,1202}
1978/08/21 Sleeve-Type Ring Compressors Can Be Used For Installation Of Pistons From The Bottom Of The Engine{0622}
1978/08/21 Improved Guide Pin For Fuel Injection Pump Lifters{1251}
1978/08/21 Improved Piston Pins Are Made Of Different Material For Better Hardness Characteristics When Heat Treated{1214}
1978/08/28 Tips For Service Information Retrieval System (SIRS) Users{0374}
1978/08/28 A New Ram Support For Use With The Field Service Hose Press{0623}
1978/08/28 Change In Procedure To Check Main Bearing Clearance{1203}
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