- Track-Type Tractor:
- D11R (S/N: AAF1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP)
- D11T (S/N: GEB1-UP; TPB1-UP)
Introduction
This Special Instruction provides the procedure for reinforcing the battery box area on the left-hand and right-hand fenders on D11R/T Track-Type Tractors. If the desire is to modify D11R fenders for an access ladder retrofit, refer to Special Instruction, REHS4359.
Safety
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Do not attempt to disassemble or assemble this machine until you read and understand the disassembly and assembly instructions. Improper disassembly and assembly procedures could result in injury or death. |
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Personal injury can result from flame cutting or welding on painted areas. The effect of gasses from burned paint is a hazard to the person doing the cutting or welding. Do not flame cut or weld on painted areas. |
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Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc. Welding can cause fumes, burn skin and produce ultraviolet rays. Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working. Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death. Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts. See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society. American Welding Society2501 N.W. 7th Street Miami, Florida 33125 See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor. U.S. Department of LaborWashington, D.C. 20210 |
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Required Parts
| Required Parts for D11R and Non-Ladder Ready D11T (S/N: GEB1-308; TPB1-167) Unless Ordered As Ladder Ready | |||
| Item | Quantity | Part Number | Description |
| 1 | 1 | Dealer Fabricated Plate | |
| 2 | 1 | Dealer Fabricated Plate | |
| 3 | 4 | Dealer Fabricated Plate | |
| Required Parts for Ladder Ready D11T (S/N: GEB1-308; TPB1-167) Ordered As Ladder Ready and (S/N: GEB309-UP; TPB168-UP) | |||
| Item | Quantity | Part Number | Description |
| 1 | 1 | Dealer Fabricated Plate | |
| 3 | 2 | Dealer Fabricated Plate | |
Fender Reinforcement Procedure for D11R and Non-ladder Ready D11T Track-Type Tractors
Right-Hand Fender Reinforcement Procedure for D11R and Non-Ladder Ready D11T Track-Type Tractors
- Fabricate plate (1) out of mild steel using the dimensions in Illustration 1.
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| Illustration 1 | g03170479 |
Dealer fabricated plate (1) (A) 37.7 mm (1.48 inch) (B) 62.7 mm (2.47 inch) (C) 75 mm (2.95 inch) (D) 25 mm (0.98 inch) radius (E) 245 mm (9.65 inch) (F) 40 mm (1.57 inch) (G) 40 mm (1.57 inch) (H) 128 mm (5.04 inch) (J) 153 mm (6.02 inch) (K) 218 mm (8.58 inch) (L) 60 mm (2.36 inch) (M) (N) Straight length 30 mm (1.18 inch) (N) 90° 20 mm (0.79 inch) radius (Q) (N) Straight length 159.6 mm (6.28 inch) (R) 189.6 mm (7.46 inch) (T) 100 mm (3.94 inch) (U) 228 mm (8.98 inch) (CL) Center Line 178.8 mm (7.04 inch) (W) 10 mm (0.39 inch) | |
- Cut tab (AA) off the right-hand battery box divider. Refer to Illustration 3.
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| Illustration 2 | g03202099 |
Current D11R right-hand fender battery box | |
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| Illustration 3 | g03202575 |
Tab (AA) to be removed from the right-hand battery box divider | |
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| Illustration 4 | g03202578 |
Tab (AA) removed from the right-hand battery box divider | |
- Weld plate (1) in place inside the right-hand battery box with an 8 mm (0.31 inch) fillet weld in locations (BB) as shown in Illustration 5.
Note: Weld all around the radius at the top of the battery box.
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| Illustration 5 | g03202607 |
(1) Plate (BB) 8 mm (0.31 inch) fillet weld | |
- Fabricate two plates (3) out of mild steel using the dimensions shown in Illustration 7.
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| Illustration 6 | g03202772 |
Current D11R right-hand fender under the battery box | |
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| Illustration 7 | g03589230 |
Dealer fabricated plate (3) (AA) 12 mm 45° (BB) 250 mm (9.84 inch) (CC) 15 mm (0.59 inch) (DD) 5° (EE) 75 mm (2.9 inch) radius (FF) 200 mm (7.9 inch) (GG) 10 mm (0.39 inch) | |
- Place two plates (3) under the battery box using the dimensions in Illustration 8.
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| Illustration 8 | g03204318 |
(3) Plates (CC) 175 mm (6.89 inch) (DD) 275 mm (10.83 inch) | |
- Weld two plates (3) on the inside edges with 6 mm (0.24 inch) fillet weld (EE). Refer to Illustration 9.
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| Illustration 9 | g03202798 |
(3) Plates (EE) 6 mm (0.24 inch) fillet weld | |
Left-Hand Fender Reinforcement Procedure for D11R and Non-Ladder Ready D11T Track-Type Tractors
- Fabricate plate (2) out of mild steel using the dimensions in Illustration 10.
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| Illustration 10 | g03167796 |
Dealer fabricated plate (2) (A) 37.7 mm (1.48 inch) (B) 62.7 mm (2.47 inch) (C) 75 mm (2.95 inch) (D) 25 mm (0.98 inch) radius (E) 245 mm (9.65 inch) (F) 40 mm (1.57 inch) (G) 40 mm (1.57 inch) (H) 128 mm (5.04 inch) (J) 153 mm (6.02 inch) (K) 218 mm (8.58 inch) (L) 60 mm (2.36 inch) (M) (N) Straight length 30 mm (1.18 inch) (N) 90° 20 mm (0.79 inch) radius (Q) (N) Straight length 159.6 mm (6.28 inch) (R) 189.6 mm (7.46 inch) (T) 100 mm (3.94 inch) (U) 228 mm (8.98 inch) (CL) Center Line 178.8 mm (7.04 inch) (W) 10 mm (0.39 inch) | |
- Cut tab (FF) off the left-hand battery box divider. Refer to Illustration 13.
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| Illustration 11 | g03204436 |
Current D11R left-hand fender battery box | |
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| Illustration 12 | g03204580 |
Tab (FF) to be removed from the right-hand battery box divider | |
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| Illustration 13 | g03204715 |
Tab (FF) removed from the left-hand battery box divider | |
- Weld plate (2) in place inside the left-hand battery box with an 8 mm (0.31 inch) fillet weld in locations (GG) as shown in Illustration 14.
Note: Weld all around the radius at the top of the battery box.
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| Illustration 14 | g03204736 |
(2) Dealer fabricated plate (GG) 8 mm (0.31 inch) Fillet weld | |
- Fabricate two plates (3) out of mild steel using the dimensions shown in Illustration 16.
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| Illustration 15 | g03204819 |
Current D11R left--hand fender under the battery box | |
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| Illustration 16 | g03589230 |
Dealer fabricated plate (3) (AA) 12 mm 45° (BB) 250 mm (9.84 inch) (CC) 15 mm (0.59 inch) (DD) 5° (EE) 75 mm (2.9 inch) radius (FF) 200 mm (7.9 inch) (GG) 10 mm (0.39 inch) | |
- Place two plates (3) under the battery box using the dimensions in Illustration 17.
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| Illustration 17 | g03205597 |
(3) Plates (HH) 175 mm (6.89 inch) (JJ) 275 mm (10.83 inch) | |
- Weld two plates (3) on the inside edges with 6 mm (0.24 inch) fillet weld (KK). Refer to Illustration 18.
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| Illustration 18 | g03205657 |
(3) Plates (KK) 6 mm (0.24 inch) fillet weld | |
Fender Reinforcement Procedure for Ladder Ready D11T Track-Type Tractors
Right-Hand Fender Reinforcement Procedure for Ladder Ready D11T Track-Type Tractors (S/N: GEB1-308; TPB1-167) Ordered As Ladder Ready and (S/N: GEB309-UP; TPB168-UP)
- Fabricate plate (1) out of mild steel using the dimensions in Illustration 1.
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| Illustration 19 | g03170479 |
Dealer fabricated plate (1) (A) 37.7 mm (1.48 inch) (B) 62.7 mm (2.47 inch) (C) 75 mm (2.95 inch) (D) 25 mm (0.98 inch) radius (E) 245 mm (9.65 inch) (F) 40 mm (1.57 inch) (G) 40 mm (1.57 inch) (H) 128 mm (5.04 inch) (J) 153 mm (6.02 inch) (K) 218 mm (8.58 inch) (L) 60 mm (2.36 inch) (M) (P) Straight length 30 mm (1.18 inch) (N) 90° (Q) (P) Straight length 159.6 mm (6.28 inch) (R) 189.6 mm (7.46 inch) (S) 245 mm (9.65 inch) (T) 100 mm (3.94 inch) (U) 228 mm (8.98 inch) (CL) Center Line 178.8 mm (7.04 inch) (W) 10 mm (0.39 inch) | |
- Weld plate (1) in place inside the right-hand battery box with an 8 mm (0.31 inch) fillet weld in locations (S) as shown in Illustration 21.
Note: Weld all around the radius at the top of the battery box.
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| Illustration 20 | g03206102 |
Current D11T right-hand fender battery box | |
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| Illustration 21 | g03206196 |
(1) Dealer fabricated plate (S) 8 mm (0.31 inch) Fillet weld | |
- Fabricate two plates (3) out of mild steel using the dimensions shown in Illustration 23.
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| Illustration 22 | g03206789 |
Current D11T right-hand fender under the battery box | |
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| Illustration 23 | g03589230 |
Dealer fabricated plate (3) (AA) 12 mm 45° (BB) 250 mm (9.84 inch) (CC) 15 mm (0.59 inch) (DD) 5° (EE) 75 mm (2.9 inch) radius (FF) 200 mm (7.9 inch) (GG) 10 mm (0.39 inch) | |
- Place two plates (3) under the battery box using the dimensions in Illustration 24.
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| Illustration 24 | g03206797 |
(3) Plates (X) 175 mm (6.89 inch) (Y) 275 mm (10.83 inch) | |
- Weld two plates (3) on the inside edges with 6 mm (0.24 inch) fillet weld (Z). Refer to Illustration 25.
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| Illustration 25 | g03207617 |