Engine - Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 1U-9200 | Lever Puller Hoist Gp | 1 |
138-7575 | Link Bracket | 1 | |
B | 6V-6146 | Load Leveler Gp | 1 |
- Attach Tooling (B) and a suitable lifting device to engine (43). The weight of engine (43) is approximately
3515 kg (7750 lb) . Use Tooling (B) and the suitable lifting device in order to install engine (43) to the machine.Show/hide tableIllustration 2 g03153162 Show/hide tableIllustration 3 g03153164 - Use Tooling (A) in order to position the pump drive and torque converter (47) with engine (43). Install bolts (46).
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Illustration 4 g03153124 - Remove Tooling (A) and the suitable brace from pump drive housing (45).
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Illustration 5 g03153118 - Install bolts (44).
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Illustration 6 g03153180 - Remove Tooling (B).
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Illustration 7 g03153057 - Connect hose assemblies (42).
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Illustration 8 g03152456 Show/hide tableIllustration 9 g03153022 - Attach a suitable lifting device to plate assembly (33). The weight of plate assembly (33) is approximately
32 kg (70 lb) . Use the suitable lifting device in order to position plate assembly (33) to the machine. - Install two bolts (41) (not shown) and bolts (40).
- Connect harness assembly (37).
- Position plate (35). Install two bolts (38) (not shown), bolts (36), bolts (39), and bolts (34).
- Connect the other end of harness assembly (37).
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Illustration 10 g03152439 - Connect ground strap (32).
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Illustration 11 g03152436 - Connect hose assemblies (31).
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Illustration 12 g03152417 - Install clips (30).
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Illustration 13 g03152396 - Connect hose assembly (28).
- Install clips (29) and clip (27).
- Connect ground strap (26).
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Illustration 14 g03152382 - Connect hose assembly (25).
- Install tube assembly (24). Repeat this step for the opposite side of the machine.
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Illustration 15 g03152376 - Connect ground cable assembly (23). Install clip (22).
- Connect hose assembly (21).
- Connect harness assemblies (20) and clip harness assemblies (20) to the frame.
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Illustration 16 g03152356 - Install the fitting and hose (19).
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Illustration 17 g03152276 - Connect harness assembly (18).
- Position compressor (17) and install bolts (16). Install belt (15).
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Illustration 18 g03152258 - Install guard (14).
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Illustration 19 g03152236 Show/hide tableIllustration 20 g03152117 - Install tube assemblies (12). Install cover (13).
- Connect hose assemblies (11).
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Illustration 21 g03152096 - Install bracket assembly (10).
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Illustration 22 g03152088 - Install tube assemblies (9).
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Illustration 23 g03151919 - Install clamps (8) in order to secure tube assemblies (9). Position hose assemblies (7) to tube assemblies (9). Attach the cable straps in order ot secure hose assemblies (7) to tube assemblies (9). Tighten clamps (6).
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Illustration 24 g03151619 - Install shields (5).
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Illustration 25 g03151597 - Install shields (4).
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Illustration 26 g03150886 - Install tubes (3).
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Illustration 27 g03148756 - Position lower grill (2) and install. Install upper grill (1). Repeat this step for the opposite side of the machine.
- Turn the fuel shutoff valves to the ON position.
Note: The fuel shutoff valves are located behind the fuel tank.
- Turn the battery disconnect switch to the ON position.
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Illustration 1 | g03153180 |
End By:
- Install the coolant tank.
- Install the hydraulic tank.
- Install the hood.
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