993K Wheel Loader C32 Engine Supplement Caterpillar


Engine - Install

Usage:

993K Z4D

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1U-9200  Lever Puller Hoist Gp 
138-7575 Link Bracket 
6V-6146  Load Leveler Gp 


    Illustration 1g03153180

  1. Attach Tooling (B) and a suitable lifting device to engine (43). The weight of engine (43) is approximately 3515 kg (7750 lb). Use Tooling (B) and the suitable lifting device in order to install engine (43) to the machine.


    Illustration 2g03153162


    Illustration 3g03153164

  2. Use Tooling (A) in order to position the pump drive and torque converter (47) with engine (43). Install bolts (46).


    Illustration 4g03153124

  3. Remove Tooling (A) and the suitable brace from pump drive housing (45).


    Illustration 5g03153118

  4. Install bolts (44).


    Illustration 6g03153180

  5. Remove Tooling (B).


    Illustration 7g03153057

  6. Connect hose assemblies (42).


    Illustration 8g03152456


    Illustration 9g03153022

  7. Attach a suitable lifting device to plate assembly (33). The weight of plate assembly (33) is approximately 32 kg (70 lb). Use the suitable lifting device in order to position plate assembly (33) to the machine.

  8. Install two bolts (41) (not shown) and bolts (40).

  9. Connect harness assembly (37).

  10. Position plate (35). Install two bolts (38) (not shown), bolts (36), bolts (39), and bolts (34).

  11. Connect the other end of harness assembly (37).


    Illustration 10g03152439

  12. Connect ground strap (32).


    Illustration 11g03152436

  13. Connect hose assemblies (31).


    Illustration 12g03152417

  14. Install clips (30).


    Illustration 13g03152396

  15. Connect hose assembly (28).

  16. Install clips (29) and clip (27).

  17. Connect ground strap (26).


    Illustration 14g03152382

  18. Connect hose assembly (25).

  19. Install tube assembly (24). Repeat this step for the opposite side of the machine.


    Illustration 15g03152376

  20. Connect ground cable assembly (23). Install clip (22).

  21. Connect hose assembly (21).

  22. Connect harness assemblies (20) and clip harness assemblies (20) to the frame.


    Illustration 16g03152356

  23. Install the fitting and hose (19).


    Illustration 17g03152276

  24. Connect harness assembly (18).

  25. Position compressor (17) and install bolts (16). Install belt (15).


    Illustration 18g03152258

  26. Install guard (14).


    Illustration 19g03152236


    Illustration 20g03152117

  27. Install tube assemblies (12). Install cover (13).

  28. Connect hose assemblies (11).


    Illustration 21g03152096

  29. Install bracket assembly (10).


    Illustration 22g03152088

  30. Install tube assemblies (9).


    Illustration 23g03151919

  31. Install clamps (8) in order to secure tube assemblies (9). Position hose assemblies (7) to tube assemblies (9). Attach the cable straps in order ot secure hose assemblies (7) to tube assemblies (9). Tighten clamps (6).


    Illustration 24g03151619

  32. Install shields (5).


    Illustration 25g03151597

  33. Install shields (4).


    Illustration 26g03150886

  34. Install tubes (3).


    Illustration 27g03148756

  35. Position lower grill (2) and install. Install upper grill (1). Repeat this step for the opposite side of the machine.

  36. Turn the fuel shutoff valves to the ON position.

    Note: The fuel shutoff valves are located behind the fuel tank.

  37. Turn the battery disconnect switch to the ON position.

End By:

  1. Install the coolant tank.

  2. Install the hydraulic tank.

  3. Install the hood.

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