D3K2, D4K2 and D5K2 Track-Type Tractors Engine Supplement Caterpillar


Fuel Pressure Sensor

Usage:

D3K2 LGP GAE

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     195-4609     Seal Pick     1    

Start By:

  1. Remove the crankcase breather.

------ WARNING! ------

Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.

----------------------


NOTICE

Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.

Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information.

Refer to Systems Operation, Testing and Adjusting Manual, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.





    Illustration 1g02865760

  1. Disconnect harness assembly (2) from fuel pressure sensor (1) .

    Note: After the engine has stopped, allow the pressure to dissipate for 60 seconds before removing the fuel pressure sensor.

  1. Use a deep socket to remove fuel pressure sensor (1) from the fuel manifold.

  1. If necessary, use Tooling (A) in order to remove sealing washer (3) from the fuel manifold.

    Note: Do not damage the seat for the washer in the fuel manifold. Ensure that no debris enters the fuel manifold during the removal of the sealing washer.

  1. Plug the open port in the fuel manifold immediately with a new plug.

Installation Procedure

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
B     8T-3052     Degree Wheel     1    

  1. Install fuel pressure sensor (1) in the reverse order of removal.

    1. The torque for fuel pressure sensor (1) is 5 N·m (44 lb in).

    1. Use Tooling (B) to turn fuel pressure sensor (1) an additional 120 degrees.

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